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Flyer Folder FAQ - GEZE door closers

YO U R QU E R IE S – O U R A N SWE R S FAQs about GEZE door closers Q Can we replace TS 5000 with TS 5000 ECline? A Yes, you can replace it without additional drill holes or similar. (The height of the guide rail must be taken into account while doing so) Q Which door closer sizes can be covered with TS 5000? A Sizes 2-6 can be infinitely implemented with TS 5000. Q The door has a functional fault, it can be opened only with a lot of effort? A Check whether the closing force has been correctly set. Alternatively, you can also use TS 5000 ECline for barrier-free, easy-to-open doors. Q Which door closers can we use for all installation types? A TS 3000 V can be installed using all four installation types. Q Can I install TS 5000 on a fire protection door? A Yes, TS 5000 can be installed at doors with fire protection requirements up to a width of 1,400 mm using a mounting plate. Q How do I set the closing force of TS 5000? A The door closer size (closing force) can be conveniently set and read from the front side of the TS 5000. Do you have any other questions? Contact us at: info.de@geze.com www.geze.com

VdS recognition FT4

ÎJ {f) G) +) ru U T\{- ,rt : U, … tÍ) ¡, +) L II (u CJ +t ru -Y 1+ +) l- T- t- G) N (.( ': Anerkennung ApprovaI of Components and Systems Die Anerkennung lnhaber der Anerkennung Hotder of the Approval umfasst nur das angegebene BauteiVSystem in der zur Prüfung eingereichten Ausf ührung GEZE GmbH i a 1. > to ,o \ -Vöster-Stra ße 21 -29 71229 Leonberg Rei n hotd - mit den Bestandteiten nach Anerkennungs-Nr - dokumentiert ¡n den technischen Unterlagen nach Antage 2, - zur Verwendung in den angegebenen Einrichtungen der Brandschutz- und Sicherungstechnik. Approvat No. AnzahI der Seiten No. of pages G 502023 i' … gültig vom tn.MM.rJJJ) valid f rom ldd.nn.'rrtl Antage gütti g b¡s tî|. ali d u nlil laa. ^tM.J-)rr¡ n n. ¡yyl v … .2018 … .2022 tl fr,. '- E[ektrische Handansteuereinrichtung/ ManuaI Control Point FT 4/21+VDC m¡ttetn. í1, This Approval is vatid onty for the specified component/system as submitted for test¡ng Verwendung Ut ?r ..\ ,J Use - togêther w¡th the parts listed in in Entrauchungsantagen in Treppenräumen in Rauch- und Wärmeabzugsanlagen enclosure … - documented in the technicat documents according to in Exhaust Ventitation Systems in Stairways in Smoke and Heat Exhaust Ventilation Systems 11' -1 ù {, : Bei der Anwendung des Gegenstandes der Anerkennung sind die Hinweise nach Antage … zu beachten. und mit sämttichen An[agen vervietfättigt werden. Atte Anderungen der Voraussetzungen für die Anerkennung sind der VdS-Zertifizierungsste[e - mitsamt den erforderlichen Untertagen - unverzügtich zu über- Ë l-,, 1, Das Zertifikat darl nur unverändert Gegenstand der Anerkennung Subject of the Approvat vi VdS von Bauteilen und Systemen enctosure … - for the use in the specified fire protection ånd secur¡ty instatta- tions. When using the subject of the approvaI the notes of enclosure … sha[t be observed. This certificale may only be reproduced in its present lorm without any modifications including ¿[[ enctosures. At[ chângès ol the undertying conditions of this approvaI shat[ be reported ât once to the VdS certification body inctuding the required documentation. Anerkennu n gsgru nd [ag en Basis of the ApprovaI VdS 2344:2014-07 VdS 2592:2002-09 t 13 VdS :t, Schadenverhütung GmbH Ze r t ¡fiz i e ru n gss t e I I e Amsterdamer Str. 174 D-50735 Kötn (¡¡ Ein Unternehmen des Gesamtverbandes der Deutschen Vers ic h eru ngs wirtscha ft e. V. lG DVJ, durch die DAkkS akkreditiert als Zert ifizieru ngss te I I e fü r Produkte in den Bereichen Brandschutz und ? - t? È. {, E Þ Kötn, den … .2018 Sicherungstechnik A company of the German lnsurance Association IGDVJ accredited by DAkkS as certification body for fire protection and security products *t.',. Akkreditierungsstelle D-ZE-1114901-01 Dr. Reinermann i. V. Hesets Geschäflsführer Managing Director Le ¡ter de r Ze rtifizierungsste Head of Certification Body lte VdS Antage / Enctosure Seite … / Sheet I zur Anerkennungsnummer/ to ApprovaI No. G 502023 vom/ dated … .2018 Der Gegenstand der Anerkennung umfasst fotgende Bestandteite. The subject of the approvaI comprises the foltowing parts. Bezeichnung des Gegenstandes Description of Subject Tl,p Type Etektrische Handansteuereinrichtung ManuaI Control Point FT 4|24VDC / Kenn-Nr. des lnhabers Hotder's Registration No Anerkennungsnr Approval No. vds Antage / Seite Enclosure … / Sheet … zur Anerkennungsnummer/ to ApprovaI No. G 502023 vom/ dated … .2018 Der Gegenstand der Anerkennung wird durch fotgende Untertagen beschrieben. The subject of the approval is described by the fottowing documents. Art der Unterlage Type of Document Kennzeichnung der Unterlage ldentification of document Datum VdS Prüfbericht/ VdS Test Report: RWA02021 … ó.2002 Technische Zeichnung/ TechnicaI Drawing 37203-1 -01 01 … .2002 Stücktiste/ Parts List 37203-1 -01 01 17 Stücktiste/ Parts List 37203-1-0102 … .2002 Aufdruck/lmprint 37203-2-0204 … .2002 Anschlusspta n/ Connection Diagram 37203-9-0951 … .2002 Schattpla n/ Circuit Dia gram 37203-9-0952 … .2002 Date . … Seiten Pages … VdS Anlage / Seite / Sheet Enclosure … 1 zur Anerkennungsnummer/ to Approval No. G 502023 vom/ dated … .2018 Hinweise ftir die Anwendung des Gegenstandes der Anerkennung nach Antage lnstructions for the application of the subject of approval fsee enctosure I l. … oC. Die Handsteuereinrichtung ist einsetzbar im Temperaturbereich von -10 "C bis +55 oC to +55 oC. The manual ca[[ point can be used withín a temperature range of -10

ECdrive H drive drawing

TÜV type approval certificate P-4048/12 Powerdrive PL-HT

ECdrive H Kit

Installation and service instructions Slimdrive EMD Slimdrive EMD-F

Slimdrive EMD Slimdrive EMD-F 167776-04 EN Installation and service instructions  Slimdrive EMD / EMD-F Contents … 1 Introduction … Symbols and illustrations … Product liability … Reference documents … 2 Fundamental safety precautions … Intended use … Safety notices … Safety-conscious working … Inspection of the installed system … Environmentally conscious working … 3 Overview … Tools and aids … Consumables … 4 Supplied by GEZE and completeness … … .1 … .2 Door drive Slimdrive EMD or EMD-F with roller guide rail or link arm … Accessories (optional) … Mechanical accessories … Electrical accessories … 5 Transportation and storage … 6 Product description … … .1 … .2 … .3 … .4 … .1 … .2 … .3 … .4 … .5 … .6 … System description and technical data … Max. range of use EMD … Max. area of application EMD-F … Mechanical data … Electrical data … 10 Basic structure and extension … 10 Drive … 10 Roller guide rail with roller lever … 10 Link arm … 11 Mounting plate for drives (option) … 11 Door transmission cable … 11 Activation devices (accessories) … 11 Installation, types of door stop … 12 … Preparing installation … 14 … .1 … .2 … .1 … .2 … .3 … .4 … .5 … .6 … .7 … .8 General installation information … 14 Preparations to be made on site … 14 Position the fitting template … 14 Fitting dimensions for the installation types … 15 Transom installation hinge side with roller guide rail (single leaf) … 15 Transom installation opposite hinge side with roller guide rail (single leaf) … 17 Transom installation opposite hinge side with link arm (single leaf) … 19 Door leaf installation hinge side (single leaf) … 21 Transom installation hinge side with roller guide rail (double leaf) … 23 Transom installation opposite hinge side with roller guide rail (double leaf) … 24 Transom installation opposite hinge side with link arm (double leaf) … 25 Door leaf installation hinge side with roller guide rail (double leaf) … 26 … Installation … 27 … Fitting mounting plate (option) … 27 Exchanging the side panel for split or continuous cover (option) … 27 Cable guide via door transmission cable for door leaf installation (option) … 28 Installing the drive … 29 Slimdrive EMD / EMD-F … .1 … .2 … .3 … .4 … .5 … .6 … .1 … .2 … .3 …  Mounting the roller guide rail … 29 Mounting the roller lever (for installation with roller guide rail) … 30 Use of the roller lever types depending on the type of installation … 30 Transom installation hinge side with roller guide rail … 30 Transom installation opposite hinge side with roller guide rail … 31 Door leaf installation hinge side with roller guide rail … 31 Install the integrated opening restrictor … 31 Disassembling the roller lever … 31 Link arm … 32 Install the link arm bearing block … 32 Mounting the link arm … 32 Dismantling the link arm … 34 Mounting the door stop buffer … 34 Mounting the shaft covers … 34 Attaching the cover … 35 Installing the activation sensors … 35 … Electrical connection … 36 … Mains connection … 36 Terminal assignment and cables … 36 10 Settings … 37 … .1 … .2 … .3 … Setting the closing torque … 37 Setting for using the roller guide rail … 37 Settings in installation type transom installation hinge side with internal door hinges … 37 Setting for using the link arm … 38 Closing speed in de-energised state … 38 Latching action function in de-energised state … 38 "Ü" symbol … 39 Entries on the identification plate … 39 11 Service mode … 41 12 Service and maintenance … 41 … Dangers during mechanical service … 41 Maintenance work … 42 Electrical service … 42 Electrical faults … 43 13 Installation checklist Slimdrive EMD-F … 44 14 Reference values for mechanical closing torque setting … 45 … Introduction Slimdrive EMD / EMD-F … Introduction … Symbols and illustrations Warning notices In these instructions, warnings are used to warn against material damage and injuries. XX Always read and observe these warning notices. XX Observe all measures marked with the warning symbol and warning word . Warning symbol Warning word Meaning WARNING Danger to persons. Non-compliance can result in death or serious injuries. Further symbols and illustrations Important information and technical notes are highlighted to explain correct operation. Symbol Meaning means “important note”. Information to prevent property damage, to understand or optimise the operation sequences. means “additional Information” XX … Symbol for an action: This means you have to do something. XX If there are several actions to be taken, keep to the given order. Product liability In compliance with the liability of the manufacturer for his products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from his statutory liability. … Reference documents Type Wiring diagram Cable plan Name Slimdrive EMD / EMD-F Slimdrive EMD / EMD-F The diagrams are subject to change without notice. Use only the most recent version. … Fundamental safety precautions … Intended use The Slimdrive EMD or EMD-F door drive is designed for the automatic opening and closing of single-action swing leaf doors. The Slimdrive EMD or EMD-F is designed solely for use àà in dry rooms àà In entrances and interior areas of pedestrian traffic in commercial plants and public areas, àà in private areas. The Slimdrive EMD àà may be used on escape and rescue routes. àà must not be used on fire and smoke protection doors. àà must not be used for potentially explosive areas. The Slimdrive EMD-F àà is designated for use on fire and smoke protection doors. àà may be used on escape and rescue routes. àà must not be used for potentially explosive areas. Any other use than the intended use, such as permanent manual operation with the drive de-energised, as well as any modification to the product, is not permitted. … Slimdrive EMD / EMD-F … Fundamental safety precautions Safety notices àà The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. àà The country-specific laws and regulations are to be observed during safety-related tests. àà If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage, and the statement of approval for use in escape and rescue routes is no longer valid. àà GEZE does not accept any warranty for combinations with third-party products. àà Furthermore, only original GEZE parts may be used for repair and maintenance work. àà The connection to the mains voltage must be made by a professional electrician. Perform the power connection and equipment earth conductor test in accordance with VDE 0100 Part 610. àà Use an on-site automatic cut-out as the line-side disconnecting device, the dimensioning of which is matched to the type, cross-section, type of routing and ambient conditions of the on-site power supply circuit. The automatic cut-out must have at least … A and max. 16 A. àà Protect the display programme switch against unauthorised access. àà In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. àà Observe the latest versions of directives, standards and country-specific regulations, in particular: àà ASR A1.7 “Directives for doors and gates” àà DIN EN 16005 “Power operated pedestrian doorsets – Safety in use – Requirements and test methods” àà VDE 0100; Part 610 “Erection of low-voltage installations” àà Accident prevention regulations, especially DGUV regulation … “Principles of prevention” and DGUV regulation … “Electrical installations and equipment” àà DIN EN 60335-2-103 "Safety of electrical devices for home use and similar purposes - Part 2-103: Special requirements for drives for gates, doors and windows” àà DIN 18263-4 “Building hardware - controlled door closing devices - Part 4: Automatic swing door operators with self-closing function” àà DIN 18650 “Building hardware - Powered pedestrian doors” àà DIN 18040 “Barrier-free construction” The product should be installed or incorporated in such a way that effortless access to the product is guaranteed during any repairs and/or maintenance, and that any removal costs do not stand out of economic proportion to the value of the product. … Safety-conscious working àà àà àà àà àà àà àà àà àà àà àà àà àà àà … Secure workplace against unauthorised entry. Watch the swivelling range of long system parts. Never carry out work with a high safety risk (e.g. installing the drive or cover) while alone. Secure the cover/drive panels against falling. Use only the cables specified on the cable plan provided. Cables must be shielded in compliance with the wiring diagram. Secure loose, internal drive cables with cable ties. Before working on the electrical system: àà disconnect the drive from the 230 V mains and check to ensure that it is not supplied with power. àà Note that if an uninterruptible power supply (UPS) is used, the system will still be supplied with voltage despite the fact that the power supply is disconnected. Always use insulated wire-end ferrules for wire cores. Attach safety stickers to glass leaves. Danger of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts. Danger of injury caused by unsecured crushing, impact, drawing-in or shearing spots. Danger of injury due to glass breakage. Danger of injury due to sharp edges in the drive. Danger of injury during installation through freely moving parts. Inspection of the installed system Measures for protection and prevention of pinching, impact, shearing or drawing-in spots: àà Check the function of safety sensors and movement detectors. àà Check protective earth connection to all metal parts that can be touched. àà Perform a safety analysis (risk analysis). … Overview … Slimdrive EMD / EMD-F Environmentally conscious working àà When disposing of the door system, separate the different materials and have them recycled. àà Do not dispose of batteries and rechargeable batteries with household waste. àà Legal regulations must be observed during the disposal of the door system. … Overview … Tools and aids Tool Size Drill bit Ø … mm Threading tap M5 Allen key set … mm … mm Screwdriver Blade width … and … mm, Phillips-tip Centre punch Hammer Wire stripper Crimping pliers for cables Torque spanner up to 15 Nm Hook wrench ID no. 111247 … 20–22 mm Consumables Tool Use/type Self-adhesive tape for fixing the drilling template Screw thread lock medium duty, removable Slimdrive EMD / EMD-F … Supplied by GEZE and completeness XX … Supplied by GEZE and completeness Open packaging units and check for completeness. Door drive Slimdrive EMD or EMD-F with roller guide rail or link arm àà Drive unit àà … drive àà … set of fixing screws àà Drilling templates àà Cover Depending on order: àà Roller guide rail or àà Link arm (closer size depending on reveal depth) … Accessories (optional) Activation devices in compliance with the details in the wiring diagram. … .1 Mechanical accessories àà àà àà àà … .2 Door stop buffer/integrated opening restrictor (only for roller guide rail) Mounting plate(s) with a set of fixing screws Adapter for sensor link arm Spindle extension Electrical accessories àà àà àà àà Display programme switch Door transmission cable Smoke control unit Manual trigger switch Additional optional accessories possible. … Transportation and storage àà The Slimdrive EMD or EMD-F door drive is not built for hard knocks or for falling from a height. Do not throw, do not drop. àà Storage temperatures under -30 °C and above +60 °C can result in damage to the device. àà Protect against humidity. … Product description Slimdrive EMD / EMD-F … Product description … System description and technical data The Slimdrive EMD or EMD-F àà is a swing door drive with fully automatic operation activated by sensors or push buttons. àà operates electrically during opening and closing. Use of 2x Slimdrive EMD or EMD-F is possible for 2-leaf doors. … .1 Max. range of use EMD This chart makes it possible to determine the maximum values for the door width or door weights. It can also be used to identify the right drive for existing door dimensions. The tables underneath the diagrams specify the shortest permissible opening times for 90° door angles for the individual diagram areas A - D. Limit with opening times up to 90° door opening width 240 220 200 180 Door weight [kg] 160 140 120 A 100 B C D 80 60 40 20 … 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 Door width [mm] Area of application for installation with roller guide rail Shortest possible opening times of areas A-D Diagram area Opening time [s] Closing time [s] Transom installation-hinge side-roller guide rail A … B … 5 C … D not permissible Transom installation-opposite hinge side-link arm A … B … 5 C … D … 6 … Diagram area Opening time [s] Closing time [s] Transom installation-opposite hinge side-roller guide rail A … B … 5 C … D not permissible Door leaf installation-hinge side-roller guide rail A … B … C … D not permissible 1450 Slimdrive EMD / EMD-F … .2 Product description Max. area of application EMD-F Limit with opening times up to 90° door opening width 240 220 200 180 Door weight [kg] 160 140 A 120 B C D 100 80 60 40 20 … 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 Door width [mm] Application for installation with roller guide rail (max. 1250 mm with fire protection doors) Shortest possible opening times of areas A-D Diagram area Opening time [s] Closing time [s] Transom installation-hinge side-roller guide rail A … B … C … D not permissible Transom installation-opposite hinge side-link arm A … 4 B … C … D … Diagram area Opening time [s] Closing time [s] Transom installation-opposite hinge side-roller guide rail A … B … C … D not permissible Door leaf installation-hinge side-roller guide rail A … B … C … D not permissible The maximum closing time in automatic mode is more than 20 s for all types of installation. The opening time in automatic mode must be set to a minimum of … s and can be adjusted to greater than 18 s for all types of installation. … .3 Mechanical data Dimensions (H x D x L): 70 mm × 122 mm × 650 mm Max. ambient temperature range: –15 °C … +50 °C Drive mass: EMD approx. … kg, EMD-F approx. … kg … Product description … .4 Slimdrive EMD / EMD-F Electrical data Mains connection: 230 V AC, +10 % / –14 %, 50 Hz Power consumption: max. 230 W Externally connectable devices: 24 V DC, max. … A … Basic structure and extension … .1 Drive Slimdrive EMD    … 2 … 5 … 7 … .2  Slimdrive EMD-F     Side panels Control unit Base plate Drive axle Motor gear unit Transformer Cover (for 2-leaf version also possible as continuous or with intermediate cover. For 1-leaf version also possible as continuous or with cover extension)   … 2 … 4 … 6 … 8 Side panels Control unit Base plate Power storage device (EMD-F only) Drive axle Motor gear unit Transformer Cover (for 2-leaf version also possible as continuous or with intermediate cover. For 1-leaf version also possible as continuous or with cover extension)        Roller guide rail with roller lever Installation depends on the type of installation chosen. Standard guide rail with roller lever: … 2 … 4 Cap Rail Roller Roller lever … 3 … 1 … Sensor roller guide rail with roller lever: … 2 … 4 End cap Rail Roller Roller lever … 3 … 1 … 10 Slimdrive EMD / EMD-F … .3 Product description Link arm Standard link arm: for reveal depth SD: àà 0–100 mm àà 100–200 mm àà 200–300 mm àà 300–400 mm Adapter for sensor link arm: … Adapter for sensor link arm … .4 Mounting plate for drives (option) A mounting plate may be necessary, depending on the installation situation. A mounting plate is generally recommended to make installation easier. With 2-leaf version also available with continuous mounting plate or with intermediate mounting plate. With 1-leaf version also available with continuous mounting plate or with mounting plate for extension kit. … .5 Door transmission cable Serves as cable protection for use of moving parts to static elements (doors, windows). … 2 … .6 Side panel Door transmission cable Nut 2× (on the back)    Activation devices (accessories) See wiring diagram. 11 Product description … Slimdrive EMD / EMD-F Installation, types of door stop àà The opening angle of the door always has to be limited by a door stop. àà Loads due to wind pressure, negative pressure or excess pressure must be taken into account. àà The 2-leaf version corresponds to the 1-leaf type of installation. àà With outward opening exterior doors the type of installation transom installation opposite hinge side with link arm is recommended for exterior doors (wind load). The Slimdrive EMD or EMD-F allows the following types of hinge action, each for doors DIN left and DIN right: Type of installation Transom installation hinge side with roller guide rail Dimension Reveal depth LT [mm] àà With internal hinges Door overlap Ü [mm] àà With internal hinges Max. door opening angle TÖW [°] … 2 Length of roller guide rail L = [mm] Length of roller lever L = [mm] Hinge clearance [mm] Door closer size Type of installation Transom installation opposite hinge side with roller guide rail … 2 EMD … – 75 … – 30 30 … approx. 120 4–5 EMD-F -15 … approx. 100 – 125 710 430 325 – EMD -30 … +50 120 approx. 115 – 130 approx. 95 – 135 710 430 325 4–5 – Without integrated opening restrictor. An integrated opening restrictor can influence the door opening angle. Depending on the structural circumstances. Reveal: 12 Dimension Reveal depth LT [mm] Max. door leaf thickness [mm] Max. door opening angle TÖW [°] … Length of roller guide rail L = [mm] Length of roller lever L = [mm] Hinge clearance Door closer size EMD-F … 0 + + – – Slimdrive EMD / EMD-F Type of installation Transom installation opposite hinge side with link arm Product description Dimension Reveal depth LT [mm] … Reveal depth LT with adapter for sensor link arm [mm] Max. door leaf thickness [mm] Max. door opening angle TÖW [°] … Max. door opening angle TÖW with adapter for sensor link arm [°] … 3 Hinge clearance [mm] Door closing force … 1 … 3 EMD-F EMD … – 100 100 – 200 200 – 300 300 – 400 … – 100 100 – 200 200 – 300 300 – 400 120 approx. 95 – 110 approx. 95 – 120 approx. 90 – 105° 325 4–6 – With the door closer size force … in combination with fire protection doors, only reveal L = … mm is permitted. Depending on the structural circumstances. Door closer sizes … – … with adapter for sensor link arm is not possible Door closer closing forces … – 5: Xmax = 110 mm.  Reveal The link arm installation for the door closer sizes force … – … is implemented with a preload and is only possible up to a maximum x dimension of 110 mm. Type of installation Dimension Door leaf installation hinge side with Door overlap Ü [mm] roller guide rail Max. door opening angle TÖW [°] … Length of roller guide rail L = [mm] Length of roller lever L = [mm] Hinge clearance [mm] Door closer size … EMD-F EMD … 0 – 50 approx. 95 – 115 760 430 355 … – Without integrated opening restrictor. An integrated opening restrictor can influence the door opening angle 13 XX XX 14 In the case of non-flush impact doors, separate or fold the template along the perforation. Pre-drill timber doors with Ø … mm. Mains connection Mainsconnection connection (concealed) (concealed) Mains (concealed) With Withspindle spindleextension extension Holepattern pattern fordirect direct attachment Hole pattern for direct attachment Hole for attachment With Withspindle spindleextension extension Holepattern pattern formounting mounting plate Hole pattern for mounting plate plate Hole for Holepattern pattern formounting mounting plate Hole pattern for mounting plate plate Hole for XX Holepattern pattern fordirect direct attachment Hole pattern for direct attachment Hole for attachment XX DriveDrive Drive axle axle axle XX Use the correct fitting template in accordance with the installation type (chapter … ). Take the type of attachment into account (direct fastening or with mounting plate (chapter … )). Align the fitting template parallel to the top of the door. Affix the template with adhesive tape in compliance with the specified installation type. Heed the door and type of door stop sketches on the template. Holepattern pattern formounting mounting plate Hole pattern for mounting plate plate Hole for XX Hole pattern Holepattern pattern for direct fordirect direct attachment attachment Hole for attachment Hole pattern for direct attachment Holepattern pattern fordirect direct attachment Hole for attachment Hole pattern Holepattern pattern for mounting formounting mounting plate plate plate Hole for Hole pattern Holepattern pattern for mounting formounting mounting plate plate plate Hole for Hole pattern for direct attachment Holepattern pattern fordirect direct attachment Hole for attachment DriveDrive axle axle Drive axle Hole pattern Holepattern pattern for mounting formounting mounting plate plate plate Hole for Hole pattern for direct attachment Holepattern pattern fordirect direct attachment Hole for attachment Mains connection Mainsconnection connection (concealed) (concealed) Mains (concealed) Hole pattern Holepattern pattern for mounting formounting mounting plate plate plate Hole for Hole pattern Holepattern pattern for direct fordirect direct attachment attachment Hole for attachment Hole pattern Holepattern pattern for direct fordirect direct attachment attachment Hole for attachment Hole pattern Holepattern pattern for mounting formounting mounting plate plate plate Hole for DriveDrive Drive axle axle axle Hole pattern Holepattern pattern for direct fordirect direct attachment attachment Hole for attachment Hole pattern Holepattern pattern for mounting formounting mounting plate plate plate Hole for … .2 Hole pattern Holepattern pattern for mounting formounting mounting plate plate plate Hole for … .1 Hole pattern for direct attachment Holepattern pattern fordirect direct attachment Hole for attachment General installation information Hole pattern Holepattern pattern for direct fordirect direct attachment attachment Hole for attachment Holepattern pattern formounting mounting plate Hole pattern for mounting plate plate Hole for … Hole pattern Holepattern pattern for direct fordirect direct attachment attachment Hole for attachment Preparing installation Hole pattern Holepattern pattern for mounting formounting mounting plate plate plate Hole for … Mains connection (concealed) Mainsconnection connection (concealed) Mains (concealed) Preparing installation Slimdrive EMD / EMD-F àà Observe all the instructions. Incorrect installation can result in serious injuries. àà The specified ambient temperature range at the installation location of the drive must be observed. àà After completing installation, the settings and functionality of the drive have to be checked. Preparations to be made on site Checking of the location conditions and the required space àà The substructure must ensure safe attachment of the drive. XX Only use suitable means of fastening such as wall plugs, riveting nuts, etc. XX Before installation of the drive check whether the door leaf is in a good mechanical state and can be opened and closed easily. XX Lay cables in accordance with the cable plan. XX Check the planned type of installation on the leaf or frame profile (see section … ). Position the fitting template The top of the door must be aligned exactly horizontally, both in the closed and in the open position. With Withspindle spindleextension extension With Withspindle spindleextension extension With spindle extension With spindle extension Transom installation / hinge side With spindle extension With Withspindle spindleextension extension With spindle extension With Withspindle spindleextension extension With spindle extension Transom installation / opposite hinge side With spindle extension With spindle extension With Withspindle spindleextension extension With Withspindle spindleextension extension With spindle extension Door leaf installation / hinge side Slimdrive EMD / EMD-F Preparing installation … Fitting dimensions for the installation types … .1 Transom installation hinge side with roller guide rail (single leaf) àà Hole pattern DIN left and DIN right reversed. XX Note the separate installation instructions when using a sensor roller guide rail. Attachment with mounting plate Direct attachment 695 661 … 9 12 Y Z Z … Y … Fixing with continuous mounting plate     … 2 … 4 … 6 … 8 … Low-voltage connection (sensors, electric strike, programme switch and lock switch contact) Dimensional reference centre of hinge Concealed power supply 230 V / 50 Hz for power supply circuit Base plate … Mounting plate … Mounting plate for extension kit, split Base plate for extension kit Mounting plate for extension kit, continuous Hinge clearance 325 mm … Use … x M5 screws or chipboard screws for fastening Provide at least 2x M5 screws or chipboard screws for every vertical row of holes … 15 Preparing installation Slimdrive EMD / EMD-F Fitting alignment Mount control unit (10) facing the hinge side.   XX  70 … Space requirement and attachment for roller guide rail 11 Space requirement for Slimdrive EMD, EMD-F 12 Dimensional reference top edge door profile (= top edge roller guide rail) 13 Space requirement for roller guide rail *) Dimension when a deeper roller guide rail is used 14 Attachment of roller guide rail with M5 screws or chipboard screws Z 20 (30)* Y 11 12 13 14 Dimension Y: Upper edge of the roller guide rail – lower edge of the drive Dimension Z: Fixing drill hole for the roller guide rail – lower fixing drill hole for the mounting plate/base plate Dimension Y Standard With spindle extension Base plate 21 47 Mounting plate 19 45 Dimension Z Standard With spindle extension Base plate 38 64 Mounting plate 43 69 Mounting elements Drive attachment without mounting plate (direct attachment) Attachment of the mounting plate Steel/aluminium doors … cylinder head screws M5 × 22 and riveting nuts M5 … countersunk screws M5 × 25 and riveting nuts M5 Drive attachment on mounting plate 8x cylinder head screws M5 × 10 Standard roller guide rail, deep roller guide rail … countersunk head screws M5 × 40 and riveting nuts M5 Timber doors … wood screws with button head Ø5 × 40 … wood screws with countersunk head Ø5 × 50 … cylinder head screws M5 × 10 … wood screws with countersunk head Ø5 × 50 Fasteners (optional) Attachment of the extension kit without mounting plate (direct attachment) Attachment of the extension kit with mounting plate àà Split mounting plate àà Continuous mounting plate Steel/aluminium doors … cylinder head screws M5 × 22 and riveting nuts M5 Timber doors … wood screws with button head Ø5x40 … cylinder head screws M5 × 22 and riveting nuts M5 … wood screws with button head Ø5 × 40 … wood screws with button head Ø5 × 40 … cylinder head screws M5 × 10 … cylinder head screws M5 × 22 and riveting nuts M5 Attachment of base plate of the exten- … cylinder head screws M5 × 10 sion kit on mounting plate 16 Slimdrive EMD / EMD-F … .2 Preparing installation Transom installation opposite hinge side with roller guide rail (single leaf) àà With outward opening exterior doors the type of installation transom installation opposite hinge side with link arm is recommended for exterior doors (wind load). àà Hole pattern DIN left and DIN right reversed. XX Note the separate installation instructions when using a sensor roller guide rail. Attachment with mounting plate Direct attachment 695 662 … 9 17 … 72 Y Z … Y Z Fixing with continuous mounting plate 694 … 72 … 1 … 3 … 5 … 7 … 9 Low-voltage connection (sensors, electric strike, programme switch and lock switch contact) Dimensional reference centre of hinge Concealed power supply 230 V / 50 Hz for power supply circuit Base plate … Mounting plate … Mounting plate for extension kit, split Base plate for extension kit Mounting plate for extension kit, continuous Hinge clearance 325 mm … Use … x M5 screws or chipboard screws for fastening Screw in at least … x M5 screws or chipboard screws for each vertical row of holes … 17 Preparing installation Slimdrive EMD / EMD-F Fitting alignment Mount the motor (10) and transformer facing the hinge side.   XX  75 Space requirement and attachment roller guide rail 11 Space requirement for Slimdrive EMD, EMD-F 12 Dimensional reference lower edge frame (lintel) 13 Attachment of roller guide rail with M5 screws or chipboard screws Z Y 11 12 13 Dimension Y: Upper edge of the roller guide rail – lower edge of the drive Dimension Z: Fixing drill hole for the roller guide rail – lower fixing drill hole for the mounting plate/base plate Dimension Y Standard With spindle extension Base plate 21 47 Mounting plate 19 45 Dimension Z Standard With spindle extension Base plate 38 64 Mounting plate 43 69 Mounting elements Drive attachment without mounting plate (direct attachment) Attachment of the mounting plate Steel/aluminium doors … cylinder head screws M5 × 22 and riveting nuts M5 … countersunk screws M5 × 25 and riveting nuts M5 Drive attachment on mounting plate 8x cylinder head screws M5 × 10 Standard roller guide rail, deep roller guide rail … countersunk head screws M5 × 40 and riveting nuts M5 Timber doors … wood screws with button head Ø5 × 40 … wood screws with countersunk head Ø5 × 50 … cylinder head screws M5 × 10 … wood screws with countersunk head Ø5 × 50 Fasteners (optional) Attachment of the extension kit without mounting plate (direct attachment) Attachment of the extension kit with mounting plate àà Split mounting plate àà Continuous mounting plate Steel/aluminium doors … cylinder head screws M5 × 22 and riveting nuts M5 Timber doors … wood screws with button head Ø5 x 40 … cylinder head screws M5 × 22 and riveting nuts M5 … wood screws with button head Ø5 × 40 … wood screws with button head Ø5 × 40 … cylinder head screws M5 × 10 … cylinder head screws M5 × 22 and riveting nuts M5 Attachment of base plate of the exten- … cylinder head screws M5 × 10 sion kit on mounting plate 18 Slimdrive EMD / EMD-F … .3 Preparing installation Transom installation opposite hinge side with link arm (single leaf) àà Hole pattern DIN left and DIN right reversed. Attachment with mounting plate Direct attachment                       Fixing with continuous mounting plate      … 2 … 4 … 6 … 8 … 10 Low-voltage connection (sensors, electric strike, programme switch and lock switch contact) Dimensional reference centre of hinge Concealed power supply 230 V / 50 Hz for power supply circuit For fitting dimensions of the link arm, see the instruction manual "Installation EMD-link arms" Base plate … Mounting plate … Mounting plate for extension kit, split Base plate for extension kit Hinge clearance 325 mm Mounting plate for extension kit, continuous … Use … x M5 screws or chipboard screws for fastening Screw in at least … x M5 screws or chipboard screws for each vertical row of holes … Fitting alignment XX Mount the motor (11) and transformer facing the hinge side.          19 Preparing installation Slimdrive EMD / EMD-F Space requirement and attachment roller guide rail 12 Space requirement for Slimdrive EMD, EMD-F 13 Dimensional reference lower edge frame (lintel) 14 Attachment of link arm with M5 screws or chipboard screws 12 Z 13 Y 14 Door closer sizes … – … with adapter for sensor link arm is not possible Door closer sizes … – 5: Xmax = 110 mm  Dimension Y: Upper edge of the link arm bearing block – lower edge of the drive Dimension Y Standard With spindle extension Base plate 24 50 Mounting plate 22 48 Dimension Z: Fixing drill hole for the link arm – lower fixing drill hole for the mounting plate/base plate Dimension Z Standard With spindle extension Base plate 43 69 Mounting plate 48 74 Mounting elements Drive attachment without mounting plate (direct attachment) Attachment of the mounting plate Steel/aluminium doors … cylinder head screws M5 × 22 and riveting nuts M5 … countersunk screws M5 × 25 and riveting nuts M5 Drive attachment on mounting plate 8x cylinder head screws M5 × 10 Fastening of link arm … cylinder head screws M6 × 20 and riveting nuts M6 Timber doors … wood screws with button head Ø5 × 40 … wood screws with countersunk head Ø5 × 50 … cylinder head screws M5 × 10 … wood screws with button head Ø5 × 50 Fasteners (optional) Steel/aluminium doors Attachment of the extension kit without … cylinder head screws M5 × 22 and riveting nuts M5 mounting plate (direct attachment) Attachment of the extension kit with mounting plate àà Split mounting plate … cylinder head screws M5 × 22 and riveting nuts M5 àà Continuous mounting plate … cylinder head screws M5 × 22 and riveting nuts M5 Attachment of base plate of the extension kit on mounting plate … cylinder head screws M5 × 10 20 Timber doors … wood screws with button head Ø5 x 40 … wood screws with button head Ø5 × 40 … wood screws with button head Ø5 × 40 … cylinder head screws M5 × 10 Slimdrive EMD / EMD-F … .4 Preparing installation Door leaf installation hinge side (single leaf) àà Hole pattern DIN left and DIN right reversed. XX Check whether the door can be opened wide enough. XX Connect all the cables with door transmission to the junction boxes (concealed/surface mounting). XX Note the separate installation instructions when using a sensor roller guide rail. Attachment with mounting plate Direct attachment                   Fixing with continuous mounting plate     … 2 … 4 … 6 … 8 … 2  Line-feed for common door transmission for àà Power supply circuit àà Sensors, electric strike, programme switch and lock switch contact Dimensional reference centre of hinge Base plate … Mounting plate … Mounting plate for extension kit, split Base plate for extension kit Mounting plate for extension kit, continuous Hinge clearance 355 mm Use … x M5 screws or chipboard screws for fastening Screw in at least … x M5 screws or chipboard screws for each vertical row of holes 21 Preparing installation Slimdrive EMD / EMD-F Fitting alignment Mount the motor (9) and transformer facing the hinge side.   XX  Space requirement and attachment roller guide rail 10 Space requirement for roller guide rail 11 Dimensional reference top edge door profile 12 Space requirement for Slimdrive EMD, EMD-F 13 Attachment of roller guide rail with M5 screws or chipboard screws  13 10 Z Y 11 12 Dimension Y: Upper edge of the roller guide rail – upper edge of the drive Dimension Z: Fixing drill hole for the roller guide rail – lower fixing drill hole for the mounting plate/base plate Dimension Y Standard With spindle extension Base plate 21 47 Mounting plate 19 45 Dimension Z Standard With spindle extension Base plate 38 64 Mounting plate 43 69 Mounting elements Drive attachment without mounting plate (direct attachment) Attachment of the mounting plate Drive attachment on mounting plate Standard roller guide rail, deep roller guide rail Steel/aluminium doors … cylinder head screws M5 × 22 and riveting nuts M5 Timber doors … wood screws with button head Ø5 × 40 … countersunk screws M5 × 25 and riveting nuts M5 … wood screws with countersunk head Ø5 × 50 8x cylinder head screws M5 × 10 … cylinder head screws M5 × 10 … countersunk head screws M5 × 40 and riveting nuts M5 … wood screws with countersunk head Ø5 × 50 Fasteners (optional) Steel/aluminium doors Attachment of the extension kit without … cylinder head screws M5 × 22 and riveting nuts M5 mounting plate (direct attachment) Attachment of the extension kit with mounting plate àà Split mounting plate … cylinder head screws M5 × 22 and riveting nuts M5 àà Continuous mounting plate … cylinder head screws M5 × 22 and riveting nuts M5 Attachment of base plate of the exten- … cylinder head screws M5 × 10 sion kit on mounting plate 22 Timber doors … wood screws with button head Ø5 x 40 … wood screws with button head Ø5 × 40 … wood screws with button head Ø5 × 40 … cylinder head screws M5 × 10 Slimdrive EMD / EMD-F … .5 Preparing installation Transom installation hinge side with roller guide rail (double leaf) XX For vertical clearance measurement see chapter … .1. Use fitting template as with single-leaf version. àà The drives Slimdrive EMD and Slimdrive EMD-F for 2-leaf doors are equipped with an electronic closing sequence control. Only the Slimdrive EMD-F-IS with mechanical closing sequence control is approved for use on fire protection doors in compliance with EN 1158. The respective country-specific regulations also apply. XX Attachment of 2x EMD or EMD-F with intermediate mounting plate Attachment of 2x EMD or EMD-F with continuous mounting plate See above for missing dimensions Direct attachment 2x EMD or EMD-F … 2 … Concealed line- feed for low-voltage connection: Sensors, electric strike, programme switch and lock switch contact Concealed cable guide for mains connection 230 V / 50 Hz Active leaf … 5 … 7 Passive leaf Dimensional reference centre of hinge Door leaf width Hinge clearance B 23 Preparing installation … .6 Slimdrive EMD / EMD-F Transom installation opposite hinge side with roller guide rail (double leaf) XX  For vertical clearance measurement see chapter … .2. àà With outward opening exterior doors the type of installation transom installation opposite hinge side with link arm is recommended for exterior doors (wind load). XX Use fitting template as with single-leaf version. àà The drives Slimdrive EMD and Slimdrive EMD-F for 2-leaf doors are equipped with an electronic closing sequence control. Only the Slimdrive EMD-F-IS with mechanical closing sequence control is approved for use on fire protection doors in compliance with EN 1158. The respective country-specific regulations also apply.    Attachment of 2x EMD or EMD-F with intermediate mounting plate                             Attachment of 2x EMD or EMD-F with continuous mounting plate See above for missing dimensions          Direct attachment 2x EMD or EMD-F                     … 2 … 24 Concealed line- feed  for low-voltage connection: Sensors, electric strike, programme switch and lock switch contact  for mains connection 230  V / 50 Hz Concealed cable guide Active leaf    … 5 … 7  Passive leaf     Dimensional reference centre of hinge  Door leaf width Hinge clearance B Slimdrive EMD / EMD-F … .7 Preparing installation Transom installation opposite hinge side with link arm (double leaf) XX For vertical clearance measurement see chapter … .3. Use fitting template as with single-leaf version. àà The drives Slimdrive EMD and Slimdrive EMD-F for 2-leaf doors are equipped with an electronic closing sequence control. Only the Slimdrive EMD-F-IS with mechanical closing sequence control is approved for use on fire protection doors in compliance with EN 1158. The respective country-specific regulations also apply. XX   Attachment of 2x EMD or EMD-F with intermediate mounting plate                                  Attachment of 2x EMD or EMD-F with continuous mounting plate See above for missing dimensions              Direct attachment 2x EMD or EMD-F                                   … 2 … Concealed line- feed for low-voltage connection: Sensors, electric  strike, programme switch and lock switch contact  Concealed cable guide for mains connection 230 V / 50 Hz Active leaf … 5 … 7 Passive leaf Dimensional reference centre of hinge Door leaf width Hinge clearance B 25 Preparing installation … .8 Slimdrive EMD / EMD-F Door leaf installation hinge side with roller guide rail (double leaf) XX For vertical clearance measurement see chapter … .4. Use fitting template as with single-leaf version. àà The drives Slimdrive EMD and Slimdrive EMD-F for 2-leaf doors are equipped with an electronic closing sequence control. XX Attachment of 2x EMD or EMD-F with mounting plate                        Direct attachment 2x EMD or EMD-F             … 2 … 26         Concealed line- feed for low-voltage connection: Sensors, electric strike, programme switch and lock switch contact Concealed cable guide for mains connection 230 V / 50 Hz Active leaf   … 5 … 7 Passive leaf Dimensional reference centre of hinge Door leaf width Hinge clearance B Slimdrive EMD / EMD-F … Installation … Fitting mounting plate (option) XX … Installation If appropriate, screw the mounting plate (1) on using at least two screws per row of holes. Exchanging the side panel for split or continuous cover (option) XX Loosen … screws (1) as far as necessary until the side panel (2) can be removed.   XX Remove the side panel (2).  27 Installation XX Slimdrive EMD / EMD-F Fit the side panel for partitioned cover (3) or side panel for continuous cover (4).  XX …  Tighten screws (1). Cable guide via door transmission cable for door leaf installation (option) XX XX Remove the side panel (see chapter … ). Break out the drill hole (1) for the cable feedthrough.  XX XX XX Push the door transmission cable (2) through the side panel (3). Secure with … hexagon nuts (4). Install the side panel (see chapter … ).    28 Slimdrive EMD / EMD-F … Installation Installing the drive During drive installation, ensure that the power supply cables are not pinched. With mounting plate Direct attachment XX … Screw the drive on using the recommended screw material, see chapter … . Mounting the roller guide rail How to install the sensor roller guide rail is described in the enclosed installation instructions or in the installation instructions enclosed with the sensors. XX   Slide the filling pieces (2) into the roller guide rail (1) and screw in place at the marked spot. 29 Installation … Slimdrive EMD / EMD-F Mounting the roller lever (for installation with roller guide rail) WARNING! Danger of injury The mounted and pre-tensioned lever is braked electrically. If the control unit is replaced or a motor cable is disconnected, the stored energy of a tensioned lever is freed without braking and the lever accelerates back into its initial position. XX Do not disconnect any of the motor cables (1). XX Check the correct connection.  àà For installation of the lever use only the Allen screw supplied with coating in the lower thread section. àà To prevent damage to the crown gearing of the roller lever, make sure it is inserted onto the pivot correctly. … .1 Use of the roller lever types depending on the type of installation Type of installation Transom installation hinge side Transom installation opposite hinge side Door leaf installation hinge side * … .2 Installation side DIN left DIN right DIN left Roller lever* Standard Standard Door leaf DIN left DIN right DIN left DIN right Door leaf DIN right Door leaf DIN left Door leaf DIN right Also heed the marking on the roller lever Transom installation hinge side with roller guide rail If a door rebate makes installing the lever difficult: XX Mount the roller lever on the drive before the drive is installed (see chapter … .1). XX Mount the drive together with the roller lever. XX XX XX XX XX 30 Open the door (1). Put the roller lever (2) in place (shown by the dashed line on the drawing). Coat the thread of the Allen screw (3) from the start of the thread about … – 10 mm with medium duty screw locking paint. Screw in the Allen screw (3) and tighten it (tightening torque = approx. 15 Nm). Pre-tension the roller lever (2) and insert it on the roller by slight (elastic) bending into the roller guide rail.    Slimdrive EMD / EMD-F … .3 Transom installation opposite hinge side with roller guide rail XX XX XX XX XX … .4 Use the right roller lever DIN left/DIN right. Heed the embossing on the roller lever. Coat the thread of the screw (2) from the start of the thread about … – 10 mm with medium duty screw locking paint. Set the roller lever (1) in place (shown by the dashed line on the drawing) and fasten using screw (2) (tightening torque = approx. 15 Nm). Pre-tension the roller lever (1) and insert it on the roller by slight (elastic) bending into the roller guide rail.   Door leaf installation hinge side with roller guide rail XX XX XX XX XX XX … .5 Installation Use the right roller lever DIN left/DIN right. Heed the embossing on the roller lever. Put the roller lever (1) in place (shown by the dashed line on the drawing). Coat the thread of the Allen screw (2) from the start of the thread about … – 10 mm with medium duty screw locking paint. Screw in the Allen screw (2) and tighten it (tightening torque = approx. 15 Nm). Pre-tension the roller lever (1) and insert it into the roller guide rail.   Install the integrated opening restrictor How to install the integrated opening restrictor is described in the installation instructions enclosed in the packaging unit of the opening restrictor. … .6 Disassembling the roller lever The lever is disassembled in the reverse order of installation for all types. XX Move the door to the closed position. àà Put the drive in a de-energised state or press the manual trigger switch. XX Hook the roller lever (1) out of the roller guide rail. XX Hold the roller lever and guide it slowly into the end position. XX Remove the Allen screw (2) and take the roller lever (1) off. 31 Installation Slimdrive EMD / EMD-F … Link arm … .1 Install the link arm bearing block Follow separate installation instructions in situations involving the use of the sensor link arm. XX … .2 Screw the link arm bearing block (1) on with … screws.  Mounting the link arm Alternative to the roller lever with roller guide rail Observe the instructions in the link arm packaging. The max. lever pre-tension specified here for Slimdrive EMD-F must never be exceeded. With an adapter for sensor link arm installation in door closer sizes … – … is not possible due to door opening angle <90°. See the enclosed installation instructions for the adapter for information on installing the adapter. XX XX Type of installation: Transom installation opposite hinge side For installation of the link arm with preload a mounting plate must be installed. 32 Slimdrive EMD / EMD-F Installation Normal link arm installation (door closer size 6): Installation in door closer sizes … – 5:                … 2 … 4 … Telescopic rod Lever Screws Door stop buffer Crown gearing àà To prevent damage to the crown gearing (5) of the lever, always make sure the roller lever is inserted onto the pivot correctly. XX For installation in door closer sizes 4-5 install the link arm offset by one tooth of the crown connection (5). Restrictions apply. Heed the installation instructions of the link arm. XX XX XX XX XX Open the screws (3) on the telescopic rod (1). Move the door to the closed position. Attach the telescopic rod (1) to the door/door frame. Set the lever (2) on the drive axle (position represented by dotted lines). Coat the screw provided with medium duty screw locking paint and tighten with 15 Nm. Only for EMD-F: XX The max. lever pre-tension for Slimdrive EMD-F must never be exceeded. With an adapter for sensor link arm no EN 4-5 installation is possible because door opening angle <90°. See the enclosed installation instructions for the adapter for information on installing the adapter. XX XX Pre-tension lever (2) until the telescope bar (1) is in the position shown in the respective illustration. Tighten both screws (3) (tightening torque: approx. 15 Nm). 33 Installation … .3 Dismantling the link arm XX XX XX … Slimdrive EMD / EMD-F Move the door to the closed position. àà Put the drive in a de-energised state or press the manual trigger switch. Loosen screws (1). The pre-load is released, keep hold of the link arm and guide it slowly into the end position. The position shown by the dashed line is reached. Disassemble the link arm (2).   Mounting the door stop buffer For dimensions of the door opening widths (2) see chapter … . XX XX XX … Open and close the door by hand to check the space required. During door leaf installation on the cable guide, watch out for the pinch and shearing points of the door edges. Mount a stop (1) or an integrated opening restrictor (only for roller guide rail).   Mounting the shaft covers There is only a minimum difference between the two shaft covers. There is a symbol for an oblong hole on the back of the left-hand shaft cover, which is on the gear as well (see arrows). XX During installation, make sure that the shaft covers are installed on the right side. XX 34 Fit the left and right shaft covers as shown in the diagram below. Slimdrive EMD / EMD-F Installation … Attaching the cover XX XX Make sure that no cables become jammed. Lay the cover earthing cable in such a way that it is not near moving parts. XX XX XX Clip on the GEZE logo (1) in a suitable position on the cover and turn by 180° if necessary. Insert the cover earthing cable with the tab connector on the earthing lug (3). Slide the cover (2) over the drive and engage it.    … Installing the activation sensors àà Sensors installed on the wall or ceiling have to be positioned so that the door does not move through the detection area of the sensor during opening and closing since self-activation might be possible otherwise. àà For electrical connections, see the wiring diagram. 35 Electrical connection Slimdrive EMD / EMD-F … Electrical connection … Mains connection WARNING! Risk of fatal injury due to electric shock! XX Get a qualified electrician to connect and disconnect the electrical system (230 V). XX Carry out mains connection and earth conductor test in accordance with VDE 0100 Part 610. XX Before working on the electrical system, always disconnect the system from the mains. XX Heed the wiring diagram. àà In accordance with the valid regulations it must be possible to de-energise the drive unit at a suitable point. In the case of a fixed connection on site, an upstream main switch must be provided. àà If flexible cables are used, always use insulated wire-end ferrules. … Terminal assignment and cables àà The cables for the mains connection and the control cable must be available on site (see cable plan). àà During work on the electrical system, the drive must be disconnected from the mains at the main switch (1) under the motor. XX Switch the drive off at the main switch (1) at the mains connection (switch position 0).   XX Connect the 230 V mains cable (3) to the connector (4) in accordance with the wiring diagram (included with the drive) as follows: Strip the mains cable (3). àà Sheath removal length = 48 mm àà Stripping length = … mm àà PE line lead = … mm … mm XX … XX XX XX XX 36 Insert screwdriver (5) or similar into the opening of the connector (4). Push the wires into the connector (4). Remove screwdriver (5) again. Connect 230 V mains cable in accordance with the wiring diagram with connector (2) at the connector socket (4). max. 40 mm … 5 PE … mm Slimdrive EMD / EMD-F 10 Settings Settings The settings described here only apply for the Slimdrive EMD-F, no settings are required for the Slimdrive EMD. … Setting the closing torque XX A hook wrench size 20 – 22 mm is required for setting. Always set the closing torque on the power storage device for all operating modes with the door closed. àà The assignment depends on the type of installation in accordance with chapter … . àà After the spring pre-load has been changed the drive must re-learn (see wiring diagram). XX In the factory, the power storage device is set as shown in the illustration below: … .1 Setting for using the roller guide rail … 1 Door closer sizes … .2 Settings in installation type transom installation hinge side with internal door hinges Damage to the power storage device! The area (2) is not permitted for internal hinges for transom installation type hinge side mounting type. XX Maximum power storage device setting up to marking with hole nut wrench size 20 – 22 mm. … 1 ~10 mm … 2 Door closer closing forces Impermissible range with internal hinges in the type of installation transom installation hinge side 37 Settings Slimdrive EMD / EMD-F … .3 Setting for using the link arm Damage to the drive and door system! XX The area (2) is not permitted when a link arm is used and must not be set. … 1 … Door closer closing forces 6: Door closer sizes with normally installed link arm … and 4: Door closer sizes with link arm installation with preload (refer also to chapter … .2) … Impermissible range when link arms are used … Closing speed in de-energised state This special case occurs in the event of a power failure or fire alarm or when the drive is switched off electrically. The closing speed is electrically controlled in this operating status too. See the wiring diagram for how to set the closing speed. … Latching action function in de-energised state Risk of entrapment at high door acceleration. Use a wedge or similar to fix the door in position where the latching action is to begin. XX Insert a slot-head screwdriver (blade width … mm) in the notch of the cam plate (1) and lever against the housing wall. Mechanical latching action with smaller door angles ( ): XX Turn the cam plate (1) clockwise. Mechanical latching action with larger door angles ( ): XX Turn the cam plate (1) anti-clockwise. XX Check setting. XX  38 Slimdrive EMD / EMD-F Settings … "Ü" symbol The Slimdrive EMD-F is designated for use on fire and smoke protection doors. DIN 18263-4 K-BS-RS K-BGS-RS T-BS-RS K-BGS-GST 4-5 4-5 … 4-6 … Entries on the identification plate Before commissioning of the swing door system set up, markings must be made on the identification plate. àà The entries are also required for configured drives. àà If electrical commissioning does not directly follow drive installation, the spring must be set to the smallest pre-load in order to move the drive to low-energy function in accordance with the requirements of the Machinery Directive. àà Within electrical commissioning, the door closing torque of the power storage device must be set in accordance with intended use of the door system as a (fire protection/personal protection door), see chapter … . XX Enter the correct marking on the identification plate. àà The entries on the identification plate must be made in accordance with EN 60335-1: 2012-11-01, chapter … , using a pen that is resistant to mineral oils and water. Position of the signs on EMD-F … 2 Position of the identification plate on EMD … 1 … "Ü" symbol Identification plate 39 Settings Slimdrive EMD / EMD-F … a … 6 … Swing door drive (classified in the factory) Durability of the drive (second character) … d … Drive type (first character) … s … 3 … 500,000 test cycles, with at least 2,400 cycles/day (classification factory provided) Type of door design (third character) … Swing door (classification factory provided) f Suitability as a fire protection door (fourth character) A distinction is made between four classes of fire protection doors: … Not suitable as fire protection door … Suitable as smoke protection door … Suitable as fire protection door … Suitable as fire and smoke protection door Note: Only one class may be specified (with Slimdrive EMD classified in the factory) g Safety devices on the drive (fifth character) A distinction is made between three classes in terms of safety requirements: … Force limitation … Connection for external safety systems which have been approved by the drive manufacturer … Low-energy Note: Several classes may be specified. h Special requirements made on the drive/functions/installations (sixth character) Three out of five application classes are relevant for the swing door drive: … No special requirements … On rescue routes without turning fitting … For self-locking fire protection doors without turning fitting Note: Only one class may be specified. j Safety at powered pedestrian doors – version/installation (seventh character) A distinction is made between five classes of safety devices on door leaves: … No safety devices … With sufficiently dimensioned safety distances … With protection against crushing, shearing and drawing-in of fingers … With built-in turning fitting unit … With sensor-controlled protective devices Note: Several classes may be specified! k Ambient temperature (eighth character) … 40 –15 °C to +50 °C (classified in the factory) Slimdrive EMD / EMD-F 11 Service mode Service mode Access to the service mode is via the service terminal ST220, the display programme switch DPS or GEZEconnects. The functions of the respective operating units are described in the wiring diagram. 12 Service and maintenance The maintenance work described below must be performed by an expert on the Slimdrive EMD and Slimdrive EMD-F at least once a year or after 500,000 cycles. If there is a display programme switch, the service display lights up in the display. XX Service and maintenance should then be carried out promptly. … Dangers during mechanical service WARNING! Risk of fatal injury due to electric shock! XX Disconnect the power supply from the drive using the on-site main switch and secure it against being switched back on again or switch the drive off at the main switch (see chapter … ). WARNING! Risk of injury due to falling cover. Risk of fatal injury due to electric shock! The cover is held with a catch mechanism at the drive side panels. XX Unplug the earthing cable (yellow-green) from the cable lug at the cover. XX When re-installing, plug this earth cable back in at the same point before fitting the cover. Otherwise there is a risk of an electric shock if a short-circuit to earth occurs. WARNING! Danger of injury caused by crushing! XX Ensure that you have no extremities in the swivelling range during swing movements of the lever or of the link arm. Electrical brake in de-energised state The Slimdrive EMD-F has a brake which is controlled electrically for the closing speed. This is operable during a power failure, with an electrically deactivated device and in the case of a fire alarm (generator principle). 41 Service and maintenance Slimdrive EMD / EMD-F WARNING! Danger of crushing The mounted and pre-tensioned lever is braked electrically. If the control unit is replaced or a motor cable is disconnected, the stored energy of a tensioned lever is freed without braking and the lever accelerates back into its initial position. XX Do not disconnect any of the motor cables (1). XX Check the correct connection. XX Always close the door by hand and disassemble the roller lever as described in chapter … .6. XX Always tighten the cable connections after servicing and maintenance work.  WARNING! Risk of burns due to hot motor. The motor in the drive can become very hot after continuous operation or poor ease of movement or other defects. XX Disconnect the system from the mains before working on the motor. XX Let the motor cool down. … Maintenance work The Slimdrive EMD/EMD-F is maintenance-free to a great extent and no extensive work has to be carried out with the exception of that specified below: XX Check the roller lever or the link arm for damage, replace if necessary. XX Check fixing screws for tightness. XX Tighten the fixing screw for the link arm or roller lever with 15 Nm. XX Check the O-rings on the roller in the rail, replace if necessary (for disassembly of the roller lever see chapter … .6). XX Clean the inside of the roller guide rail. XX Check that the door latch functions correctly and is clean, oil lightly if necessary. Test run XX Switch the drive off at the main switch. XX Ensure that the door moves properly. XX Check the correct installation and closing sequence (for 2-leaf doors). XX For EMD-F: Open the door(s), check the closing speed and latching action (see chapter 10), and adjust if necessary. XX Switch on the mains voltage again. … Electrical service XX Keep the test documents up-to-date and make them available. The number of openings, operating hours and remaining time until the next servicing can be queried as described in the wiring diagram (see wiring diagram, chapters “Commissioning and service” and “Service mode”). XX After completing the maintenance work, always execute the Learning function for the Slimdrive EMD/EMD-F (see wiring diagram, section "Commissioning and service"). XX Check the function of the activation and presence sensors and replace if necessary. 42 Slimdrive EMD / EMD-F Service and maintenance … Electrical faults Fault messages are saved and can be retrieved using the service terminal ST220, the display programme switch DPS or GEZEconnects. If a fault is currently active, it is shown every 10 seconds on the display programme switch or the service terminal ST220. If the dot lights up in the left half of the display programme switch, the system was unable to completely initialise after being switched on. Either there is an obstruction or something in the system itself has become jammed. The dot extinguishes as soon as the door has been opened completely and closed again once. For troubleshooting and fault elimination see the fault table in the wiring diagram, chapter “Fault messages” chapter. XX XX After changes to the drive (spring pre-load, fitting dimensions, change in the coupling elements) or modifications to the “Open” safety sensor, check the control parameters (see wiring diagram). Reteach the drive (see wiring diagram). 43 Installation checklist Slimdrive EMD-F 13 Slimdrive EMD / EMD-F Installation checklist Slimdrive EMD-F No. … 2 … 4 … 6 … 8 … 10 Test All cables laid out correctly for the installation of the EMD-F? Option: Mounting plate installed? Drive unit installed? Option: For 1-leaf drive with extension kit or 2-leaf system: Side panels exchanged against side panel for continuous or partitioned cover? Option: Door transmission cable installed with door leaf installation? Roller guide rail installed? Link arm bearing block installed? Option: Adapter for sensor link arm installed? 230 V connection established? Option: connection can be set up later by a qualified electrician possible; separate 230 V Schuko plug cable used for set-up? Lever fixed to drive? In chapter – … On page Completed – 27 29 27 … .1 … .1 … – 28 29 32 32 36 – … 32 – … .2 … – … – 30 32 34 – 37 … – – – – 38 – – – – – … .5 … – 31 34 Lever pre-load ≠ Spring pre-load. XX Follow the installation instructions. 11 12 13 14 Option: Spindle extension attached? Connection to the door element established (roller lever hooked into the rail or link arm clamped)? Shaft cover installed? Mechanical ease of movement of the door checked? Closing torque set? Limits related to max. spring pre-load taken into account? The closing time for the de-energised state is set using the three-position switch on the F-printed circuit board, see wiring diagram. 15 16 17 18 19 20 21 44 Latching action adjusted? Safety sensors fitted? Peripheral cables connected? All cables secured? EMD-F put into operation with ST220, GEZEconnects or DPS (see wiring diagram)? Cover attached? Protective earth conductor connected? Door stop buffer or opening restrictor installed? Slimdrive EMD / EMD-F 14 Reference values for mechanical closing torque setting Reference values for mechanical closing torque setting Table of the closing and opening torques according to DIN 18263-4 Door closer size 1a 2a … 4 … 6 … a Closing torque between 0° and 4° [Nm] min. max. … 13 13 18 18 26 26 37 37 54 54 87 87 140 Door closer sizes … and … must not be used on fire and/or smoke protection doors. See wiring diagram for electric parameter setting to low-energy function of the drive. 45 Installation checklist Slimdrive EMD-F 46 Slimdrive EMD / EMD-F Slimdrive EMD / EMD-F Installation checklist Slimdrive EMD-F 47 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se Baltic States Lithuania / Latvia / Estonia E-Mail: baltic-states@geze.com Iberia GEZE Iberia S.R.L. E-Mail: info.es@geze.com www.geze.es Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg Italy GEZE Italia S.r.l E-Mail: italia.it@geze.com www.geze.it Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Engineering Roma S.r.l E-Mail: italia.it@geze.com www.geze.it South Africa GEZE South Africa (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr Korea GEZE Korea Ltd. E-Mail: info.kr@geze.com www.geze.com Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch Turkey GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 www.geze.com

User manual Powerdrive PL-HT / ECdrive H / DCU1-NT-OP

Powerdrive PL-HT ECdrive H DCU1-NT-OP 168222-03 Original operating instructions EN User manual  DCU1-NT-OP Contents … 1 General safety notices … 2 Description … Intended use … General information about safety and danger zones … Information about safety and danger zones for Powerdrive PL-HT and ECdrive H … Information about safety and danger zones for Powerdrive PL-HT … Set-up … 3 Operation … Normal operation … Selecting the mode of operation … 10 Blocking and releasing the operating mode … 12 … No mains voltage … 13 … Fault messages … 14 … TPS/DPS … 14 MPS/MPS-ST … 14 … What to do if...? … 14 … Cleaning and maintenance … 16 … Cleaning … 16 Maintenance … 16 Rechargeable battery … 16 … Safety-related inspection by trained professionals … 17 … Technical data … 17 … General data … 17 Dimensions … 17 DCU1-NT-OP General safety notices About these instructions Symbols and explanations Important information and technical notes are highlighted to explain correct operation. Symbol Meaning means “important note” means “additional Information” Product liability In accordance with the liability of the manufacturer for its products as defined in the German "Product Liability Act", compliance with the information contained in this brochure (product information and proper use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from their statutory liability. … General safety notices Carefully read and abide by this user manual before commissioning the door. In addition, always observe the following safety notices: àà Any relevant additional country-specific and European directives must also be observed. àà Operating, maintenance and repair conditions specified by GEZE must be observed. àà Maintenance and repair work may only be performed by properly trained personnel authorised by GEZE. àà GEZE shall assume no liability for damage caused by unauthorised changes to the system. àà Use in dry rooms only. àà The owner is responsible for safe operation of the system. Should safety devices be misaligned, thus preventing them from fulfilling their intended purpose, further operation is not permissible. Inform the service technician immediately in this case. àà In compliance with Machine Directive 2006/42/EC, a safety analysis (risk analysis) must be performed and the door system identified in compliance with CE Identification Directive 93/68/EEC before commissioning the door system. Use the "GEZE safety analysis for automatic sliding doors" here. àà The intervals for safety-related testing are to be complied with based on the country-specific regulations. … Description DCU1-NT-OP … Description … Intended use àà The automatic door systems Powerdrive PL-HT and ECdrive H are not intended for the following uses. àà for use in escape and rescue routes àà for use at fire barriers àà The automatic door systems Powerdrive PL-HT and ECdrive H are intended for use in medical areas. àà The automatic door system Powerdrive PL-HT is only intended for use by persons who have been instructed in the function of lowering door leaves and in operating the door handle. The sliding door systems differ in respect of the following functions and features: Linear door leaf movement Sealed closing leaf in closed position Hermetic closing movement: Lowering and pressing of the door leaf against the wall 1-leaf design 2-leaf design Sound proofing … Powerdrive PL-HT ECdrive H a a a a – – a – – a a – General information about safety and danger zones Danger zones are caused at automatic doors due to the movement of the door leaves. These danger zones can be secured through appropriate safety measures such as observing safety distances and mechanical or electrical protection. A safety analysis has to be drawn up by the by the installer of the system for each door before commissioning. Use the "GEZE safety analysis for automatic sliding doors" document for this.    … 2 …   Danger zone between the main closing edge and opposite closing edge (danger of collision and crushing) Danger zone between the secondary closing edge and opposite closing edge / wall (danger of collision and crushing) DCU1-NT-OP … Description Information about safety and danger zones for Powerdrive PL-HT and ECdrive H For door leaves, which are fitted with a handle for opening the doors using the Push & Go function, there are the following additional dangers and restrictions: àà Risk of collision and/or crushing between handle and wall. àà Danger of catching clothing on the handle. Danger zones on the handle … Description … DCU1-NT-OP Information about safety and danger zones for Powerdrive PL-HT For door leaves, which are fitted with a handle for lifting the doors using when opening and using the Push & Go function, there are the following additional dangers and restrictions: àà Risk of collision and/or crushing between handle and wall or handle and door. àà Risk of collision and/or crushing from a person on the opposite handle. àà Danger of catching clothing on the handle. When closing the door leaf, the leaf lowers towards the floor in order to create a seal. This results in an additional risk of crushing / residual risk between the door leaf and floor. Danger zone between door leaf and floor when the door leaf lowers … DCU1-NT-OP … Description Set-up The door system shown is only a schematic diagram. For technical reasons, we cannot show all of the possibilities here. The operating elements can be arranged individually.                         … 2 … 4 … 6 Drive … Combined detectors … Safety sensor "open" … Programme switch 10 Key switch (optional) for enabling the programme switch 11 Cleaning opening push button  Nurse opening push button (reduced opening width) Bed opening push button (full opening width) Door leaf Floor guide Authorised activation device (KB) for authorised opening (e.g. key switch) … Operation … Operation … Normal operation DCU1-NT-OP GEZE sliding doors can be operated with special control elements, which can induce deviating behaviour. Ask the service technician responsible for information on any special control elements which may be installed. … .1 Standard functions (automatic mode of operation) In normal door operation, the door is automatically opened and closed. What happens? An activation device (push button, switch or movement detector) is triggered. Closing safety sensor is interrupted at an opened door. Closing safety sensor is interrupted at a closed door. Closing safety sensor is interrupted while the door is closing. Opening safety sensor is interrupted at a closed door. What does the door do? Door opens and closes again. Door remains open. Door remains closed. Door opens again. Door remains closed. Opening safety sensor is interrupted while the door is opening. Door stops. A person moves toward the opened door and a movement detector is Door remains open. activated. A person moves toward the closing door and a movement detector is Door opens again. activated. Door contacts an obstruction when opening. Door contacts an obstruction when closing. … .2 Door stops, waits and attempts to move to the open position at a reduced speed three times. Then the door closes again. Door reopens immediately, waits the hold-open time and then closes at a reduced speed. Push & Go function One of two Push & Go options can be selected. Push & Go with hold-open time What happens? Doors are pushed open. What does the door do? Doors automatically continue the opening procedure to the learned reduced opening width. The door closes automatically after the set hold-open time. Push & Go without hold-open time What happens? Doors are pushed open. Doors are pushed closed. What does the door do? Doors automatically continue the opening procedure to the learned reduced opening width and remain open. Doors continue the closing procedure automatically to the closed position. àà The functions via the contact sensor for automatic opening are active in Push & Go mode of operation. àà The safety functions with the Push & Go function are identical to the standard function. … DCU1-NT-OP … .3 Operation Special functions The special functions of the door system are triggered using special switches. Switches/push buttons What does the switch / push button do? Authorised activation device bed opening Door opens to the full opening width and closes again after the hold-open time has expired. Push button nurse opening (activation Door opens to the reduced opening width and closes again after the hold-open device KI/KA) time has expired. Cleaning opening push button (input PE1) Door opens to the full opening width and stays open. When actuated again, the door closes again. Close push button opening (input PE2) Door closes automatically. If a door is used with Push & Go without hold-open time after a manual passing and after the passing it has not closed, the doors can be closed centrally with this push button. Key switch of the programme switch If a key switch is connected to the programme switch, the operation of the programme switch can be locked or released with it Emergency shut off switch (currentless) Door opens and performs the function selected for battery operation: àà Open and switch off àà Close and switch off àà Normal operation for maximum 30 minutes or 30 open/close cycles, then open and switch off àà Normal operation for maximum 30 minutes or 30 open/close cycles, then close and switch off Door closes and remains closed Emergency stop switch … .4 Door stops and can be moved freely by hand Function changes compared to DCU1 NT / DCU1-2-NT The following functions are described in the user manual for Automatic Sliding Door Drives but are not yet available in the version DCU1-NT-OP: àà Limited hold-open setting àà Emergency lock … Operation … DCU1-NT-OP Selecting the mode of operation The programme switches are accessible for everyone without a key switch. As required, access to the programme switch can be restricted to authorised persons by an additional key switch or by assigning a password (ST220). … .1 Display programme switch (DPS) The operating modes can be set at the display programme switch by pressing the respective keys. Operation by unauthorised persons can be blocked as follows: àà Connection of an additional key switch or àà Assignment of a password which can be set in the Service menu of the ST220 Operating mode Key Display OFF Explanation DE GB FR IT Automatic aU aU aU aU Shop closing (one-way operation) ls eO sU sU Permanently open DO hI op pa Door opens and closes again. Inner and outer activation device active. Inner activation device active. Outer activation device only active as long as door is not closed. Door only opens for passage from the inside to the outside. Door remains open. Night No NO NI N- Displayed until door is closed and locked (if lock is present). Na NI NO NI of of of of Off (Service) Full opening width Reduced opening width * 10 + + Door is closed and locked (if lock is present). Movement detector not active. Only authorised activation device is active. The drive is switched to without function for service purposes. The door leaves can be moved freely by hand. Activation and safety sensors are without function. Drive motor and locking are switched off. Door opens the complete opening width. LED off Door opens only part of the possible opening width (can be set). LED lights up. DCU1-NT-OP … .2 Operation Keypad programme switch (TPS) The system operating mode is selected and the corresponding programme is displayed at the keypad programme switch. The desired operating mode of operation can be selected by activating the and keys. The LED of the current mode of operation lights up. Operation by unauthorised persons can be blocked as follows: àà Connection of an additional key switch or àà Assignment of a password which can be set in the Service menu of the ST220 Operating mode Automatic Key Display or m Keypad programme switch TPS Explanation Door opens and closes again. Inner and outer activation device active. m m l m àà Full opening width Door opens over the complete opening width. + àà Reduced opening width + Shop closing (one-way operation) or Door opens only part of the possible opening width (can be set). m m Inner activation device active. Outer activation device only active as long as door is not closed. Door only opens for passage from the inside to the outside. l m m Permanently open or m Door remains open. m m m l Night or m l Door is closed and locked (if lock is present). Movement detector not active. Only authorised activation device is active. m m m 11 Operation … .3 DCU1-NT-OP Mechanical programme switch (MPS, MPS-ST) The desired mode of operation can be set by activating the rotary switch. The marking of the rotary switch must display the desired mode of operation. Programme switch MPS Programme switch MPS-ST The MPS-ST fulfils the same function as the MPS. The desired mode of operation can only be set using the supplied key. The programme switch is blocked when the key is removed. Operating mode Automatic àà Full opening width àà Reduced opening width Shop closing (one-way operation) Permanently open Night Off Setting Explanation Door opens and closes again. Inner and outer activation device active. Door opens the complete opening width. Winter LED goes out. Door opens only part of the possible opening width (can be set). Inner activation device active. Outer activation device only active as long as door is not closed. Door only opens for passage from the inside to the outside. Door remains open. Door is closed and locked (if lock is present). Movement detector not active. Only authorised activation device is active. Drive is deactivated, leaves can be moved by hand. … Blocking and releasing the operating mode … .1 With DPS and TPS – blocking/releasing with additional key switch Turn key switch briefly to block function. àà With the DPS, the function “operation blocked” is signalled by the display "- -" when any key is pressed. àà With the TPS, the function “operation blocked” is signalled by the LED for the respectively set mode of operation flashing once when any key is pressed. XX Turn key switch again briefly for release. Operation is then permanently released. XX 12 DCU1-NT-OP … No mains voltage No mains voltage If the mains voltage fails (e.g. power failure), check the on-site safety fuse first. State Reaction No mains voltage (e.g. power failure) The door remains closed and then locks in "Night" operating mode. Standard drives: In the operating modes shop closing, reduced opening width, full opening width and permanently open, the behaviour of the door depends on the parameters that have been set during the initial commissioning: àà Door remains in the current position and switches off. àà With drives with built-in rechargeable battery depending on the function selected: Mains voltage available again Locking/unlocking without mains voltage active (e.g. power failure) for the toothedbelt lock àà Door closes and switches off. àà Door opens and switches off. àà Normal operation for maximum 30 minutes or 30 open/close cycles, then close and switch off. àà Normal operation for maximum 30 minutes or 30 open/close cycles, then open and switch off. The door automatically returns to the last selected operating mode. Locking only makes sense when the door is closed. Locking with drives with built-in rechargeable battery àà If the door is to be locked and this door is the only point of access: XX Push the door closed manually from the inside. XX Push the locking pin. XX Activate the inner authorised activation device until initialisation of the drive is completed. DPS or TPS indicates Night mode of operation. Door opens – leave the building – door closes – locks again and switches off. Unlocking from the outside with drives with built-in rechargeable battery XX Activate the outer authorised activation device until the drive is initialised and the door starts to open. Door opens – door closes – locks again and switches off. Unlocking from the inside with drives with built-in rechargeable battery: XX Activate the outer authorised activation device until the drive is initialised and the door starts to open. Door opens – door closes – locks again and switches off. Unlocking with drives without built-in rechargeable battery (only possible from the inside) XX Push the door to the desired locking position and push the locking pin (10, Chapter … ). Unlocking with drives without built-in rechargeable battery (only possible from the inside) XX Pull the locking pin (10, Chapter … ). 13 Fault messages DCU1-NT-OP … Fault messages … TPS/DPS Display keypad programme switch Designation – – – – – – – – – – – – x x – – x x x – – – x – x x – x – x x – x x x – – x x x x x x x x – – – x x x x x – – x – – x – x – x – – – – – – x x – – – – No operating voltage Drive too hot Position SIS Motor Activation longer than … min Security interlocking door system, vestibule Rechargeable battery Opening time too long Alarm DCU104 SIO, BO Mains power failure Control unit Lock … Display display programme switch 45, 46, 48, 75, 78 26, x.x 13, 19 10, 11, 12, 71, 72 35, 36, 37, 38, 39, 40 33 61 64 07, 08, 32, 42, 44 50 27, 29, 41 03 01, 02, 28, 47, 60, 63, 65, 70, 77, 79 16, 17, 18, 51 MPS/MPS-ST If a fault occurs in the system, this is indicated by the LED lighting up permanently. XX Notify a service technician. … What to do if...? Problem Door only opens and closes slowly Door opens and closes constantly Cause Floor guide area dirty Remedy XX Disconnect power supply (emergency control or on-site safety fuse). XX Clean floor guide area. XX Remove obstruction and check door leaf for ease of moveObstruction in travel path ment. Closing safety sensor (SIS) interrupt- XX Clean closing safety sensor (SIS) (light barrier). XX Check settings of light curtain. ed or misaligned Obstruction in sliding path, e.g. stone XX Disconnect power supply (emergency control or on-site safety fuse). in floor guide area XX Clear obstruction and clean floor guide area. XX Check detection field of movement detectors. Light beams or reflections, e.g. reflective floor, drops of rain, plants / flower pots, posters/displays or similar in the scanned area of the movement detector XX Check detection field of movement detectors. Misaligned movement detector Door only opens a crack Obstruction in travel path XX Door does not open Obstruction in travel path XX Movement detector misaligned or defective (inside and/or outside) Operating mode "Night", "OFF" XX Remove obstruction and check door leaf for ease of movement. Remove obstruction and check door leaf for ease of movement. Check movement detector. XX Select another operating mode. "Shop closing" operating mode XX Select "Automatic" operating mode. 14 DCU1-NT-OP Problem What to do if...? Cause Floor locks are locked Remedy XX Unlock floor locks. Lock M is locked XX Unlock hook bolt lock. No mains voltage (e.g. power failure) See Chapter 4, No mains voltage Door does not unlock or lock Door does not close Locking defective Unlock/lock the door manually: XX Check locking in the "Night" operating mode If the locking is defective: XX Notify a service technician. Closing safety sensor (SIS) interrupt- XX Clean the closing safety sensor (SIS). XX Check settings of light curtain. ed or misaligned XX Remove obstruction and check door leaf for ease of moveObstruction in travel path ment. X X Check movement detector. Movement detector triggers constantly Operating mode "Permanently open", XX Select another operating mode. "OFF" No mains voltage (e.g. power failure) See Chapter 4, No mains voltage Programme switch cannot Programme switch is blocked be operated Programme switch is defective Fault messages displayed Fault in the door system at programme switch Turn key switch. Enter password. XX Request servicing. See Chapter 5, Fault messages XX XX Carry out a reset/delete the fault memory àà TPS: XX Use key or to change to the mode of operation OFF (see Chapter … ). XX Press keys and simultaneously for … s. àà DPS with OFF key: XX Activate keys + simultaneously for … s. The function is not possible with DPS without OFF key. The fault memory is deleted. XX Re-select mode of operation. 15 Cleaning and maintenance DCU1-NT-OP … Cleaning and maintenance … Cleaning What is to be cleaned Safety sensor Glass surfaces Stainless surfaces Coated surfaces Anodised surfaces Programme switch … How is it to be cleaned Wipe with moist cloth. Wipe with a cold vinegar/water mixture; then dry. Wipe with non-scratching cloth. Wipe with water and soap. Wipe with non-alkaline potassium soap (pH value … 7) Wipe with damp cloth. Do not use a cleaning agent. Maintenance àà The owner must ensure that the system is working perfectly. In order to ensure faultless operation, the door system has to be maintained by a service technician when the maintenance indicator lights up. The maintenance indicator is located on the programme switch. The version differs depending on the programme switch used: Programme switch TPS MPS, MPS-ST DPS Maintenance indicator "Reduced opening width" LED flashes. LED flashes. A red dot appears at the bottom right of the display. The maintenance display lights up after the specified calendar period or number of opening cycles, depending on what occurs first: àà Calendar period: … year àà Opening cycles: 500,000 GEZE offers maintenance contracts with the following services: àà Cleaning and readjustment of carrier rollers and tracks àà Inspection and adjustment of toothed belts àà Inspection of door suspension plate and floor guide àà Inspection of fixing elements for firm fit àà Performance of miscellaneous adjustment work àà Performance of operational checks … Rechargeable battery Information regarding the Battery Directive: (Applicable in Germany and all other countries in the European Union, together with the country's own regulations of a separate old battery-return system). In accordance with the Battery Directive, we are obliged to inform you of the following in connection with the sale of batteries or rechargeable batteries respectively in connection with the delivery of devices containing batteries or rechargeable batteries: Disposal of rechargeable batteries and batteries in household waste is not permitted. Disposal in household waste is expressly forbidden, according to the German Battery Act. As the end-consumer, you are legally obliged to return used batteries. Please dispose of batteries at a municipal collection point or in store. Batteries obtained from us can be returned to us by mail. The address is: GEZE GmbH, Goods reception, Reinhold-Vöster-Str. 21-29, D-71229 Leonberg. Batteries that contain hazardous substances are labelled with the symbol of a crossed-out garbage can. The chemical identifier of the harmful chemical, Cd for cadmium, Pb for lead, Hg for mercury, is located under the garbage can symbol. Automatic sliding door systems from GEZE contain NiCd rechargeable batteries. àà NiCd rechargeable batteries must be replaced after … years at the latest. 16 DCU1-NT-OP … Safety-related inspection by trained professionals Safety-related inspection by trained professionals In compliance with àà DIN 18650-2 “Powered pedestrian doors – Part 2: Safety at powered pedestrian doors”, Section … and àà EN 16005 “Power operated pedestrian doorsets”, Chapter … .1 the safe condition of power operated doors must be checked before initial commissioning, after material changes, and once a year by a professional authorised by GEZE. GEZE offers the following services: Inspection and functional checks of all safety and control equipment in compliance with the requirements in the test log for power-operated windows, doors and gates; Sliding doors and sliding gates BGG 950 (ZH 1/ … ) edition. … Technical data … General data Powerdrive PL-HT Opening speed Closing speed Electrical connection values Connected load Protection Current consumption for external devices Voltage in emergency battery operation Temperature range IP rating ECdrive H … m/s ... … m/s … m/s ... … m/s 230 V; 50 Hz according to DIN IEC 38 max. 450 VA max. 300 VA Power connection 230 V, at customer 10 A 24 V DC connection; max. 1000 mA 24 V; 700 mAh -15 °C to +50 °C; for dry rooms only IP 20 Subject to change … Dimensions Powerdrive PL-HT ECdrive H Opening width (mm) àà 1-leaf àà 2-leaf 800-2500 – 700-2200 900-2200 Leaf weight (kg) àà 1-leaf àà 2-leaf 200 – 120 … × 120 Passage height, max. (mm) The max. installation height for combined detectors is 3500 mm, for radar movement detectors 4000 mm 17 Cleaning and maintenance 18 DCU1-NT-OP DCU1-NT-OP Cleaning and maintenance 19 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk Baltic States GEZE GmbH Baltic States office E-Mail: office-latvia@geze.com www.geze.com Iberia GEZE Iberia S.R.L. E-Mail: info@geze.es www.geze.es Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in South Africa GEZE Distributors (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za Italy GEZE Italia S.r.l E-Mail: italia.it@geze.com www.geze.it Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch GEZE Engineering Roma S.r.l E-Mail: roma@geze.biz www.geze.it Turkey GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 www.geze.com Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com

Expert assessment of the notice of defect 8D report

Delivery conditions/Packaging specifications

GEZE Delivery Conditions/Packing Regulations Version … These GEZE Delivery Conditions/Packing Regulations are binding and replace the previous regulations: GEZE Delivery Conditions/Packing Regulations Version … Instruction GEZE Delivery Conditions/Packing Regulations Version … Table of contents … Basics … 2 Delivery addresses … 3 Delivery times … 4 Accompanying document Delivery note … 5 General packing requirements - independent of packing type … 6 Labelling the packaging … 7 Standard packaging … Exchangeable materials … .1 Pallets … .2 Cage pallets … Disposable packaging … .1 Special pallets / plastic pallets … .2 Cartons … 8 Container management … Small load carriers (KLTs) … Bito container … Magnum container … 9 GEZE containers (GEZE property) … 10 Barcode usage on the delivery note and the containers … 10 11 GEZE packaging for long goods … 12 12 Glass deliveries … 14 13 Table Index … 15 14 Figure Index … 15 15 Change History … 15 16 Imprint … 16 Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page … of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … Basics The following transportation and packaging regulations are considered part of our General Terms and Conditions, independent of the agreed delivery conditions. The goods are to be delivered by truck, which can be unloaded via a loading dock. Sprinter vans or similar vehicles are not suitable for deliveries. Deliveries that are made in an unsuitable vehicle must be rejected. GEZE will assume transport costs if applicable, corresponding to the arranged delivery condition. We will only accept deviations from GEZE's prescribed packing standard with a written agreement. We will only recognise higher transportation costs from a change in dispatch costs resulting from this regulation, e.g. air freight, train express, express parcels, courier service etc., if such a dispatch type has been expressly prescribed and approved by us. Deliveries that are rejected by quality inspection or logistics due to packing that has not been agreed on or complied with are returned to the supplier at his cost. … Delivery addresses Production plant Distribution centre GEZE GmbH Reinhold-Vöster-Straße 21-29 D-71229 Leonberg Production hall … (gate … and 2) Production hall … (gate 3) GEZE GmbH Breitwiesenstraße … D-71229 Leonberg … Delivery times Production plant Monday - Thursday: Friday: Distribution centre 7:00 AM -3:00 PM 7:00 AM - 2:00 PM Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Monday-Friday: 6:00 AM - 9:00 PM Classification | Public Page … of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … Accompanying document Delivery note A single copy of the delivery note should accompany the goods and must include the following order details: • Supplier name • Delivery note number - also as barcode 128 (see Point 10) • Our order number and its position - also as barcode 128 (see Point 10) • GEZE identification number • Quantity for the specific GEZE identity number • Number of packages as well as the filling quantity per package • Pipeline order number and small load carrier type and specific quantity (please observe the detailed information on container management under Point 8) … General packing requirements - independent of packing type • Transport securing devices and labelling of fragile goods • Problem-free unloading with a forklift vehicle • Stacking capacity • Observing the prescribed standard measurements • The goods must not protrude above the container • Plastic bags must be closed in such a way that the materials cannot fall out of them … Labelling the packaging • Our order number and its position - also as barcode 128 (see Point 10) • GEZE identification number • Product designation • Filling quantity (number of pcs.) • Weight • Delivery note number - also as barcode 128 (see Point 10) Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page … of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … Standard packaging The packaging type, size and fill quantity are indicated in the order for all materials. The specific operational purchaser is available for any questions. In the following section, you will find the packaging that is used at GEZE: … Exchangeable materials Exchangeable materials (Euro pallets and cage pallets) can generally be exchanged directly at goods delivery. If the required quantity is not available, exchangeable materials can be picked up following coordination during production factory delivery hours. Contact: Incoming goods GEZE GmbH wareneingang.de@geze.com … .1 Pallets Only pallets that meet the regulations of the European Pallet Association (EPAL), the World Pallets and plastic pallets with dimensions of 1200 x 800 mm are accepted. The height of a shipment delivered on euro pallets must not exceed 75 cm including the pallet. A euro container cover plate can be used for stabilising and stacking several pallets. This distributes the weight of the pallets above it evenly between the goods. Strapping of the load incl. the euro container cover plate is recommended for additional securing of the load. Max. height 75cm incl. pallet Figure 1: Pallet height Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page … of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … .2 Cage pallets Cage pallets must meet the quality requirements of the European Pallet Association (EPAL). The dimensions are 1230 x 830 x 970 mm. Figure 2: Cage pallets … Disposable packaging … .1 Special pallets / plastic pallets If delivery as described in Point … is not possible and special and/or plastic pallets with different dimensions must be used, this must be coordinated with the specific operational purchaser. If there is no coordination, this may result in acceptance being denied. … .2 Cartons If cartons have been agreed as the packing material, the following GEZE standards apply: • Weight limit: max. 15 kg per carton • Sorted packing • Fill material: only carton and cardboard materials • The defined carton size must not be changed without consultation • The agreed carton dimensions must not be exceeded; somewhat smaller is possible • The dimensions of the GEZE cardboard packaging requirements are oriented towards the dimensions of small load carriers (see chart): Dimensions (mm) GEZE carton designation GEZE KLT designation KLT designation Outside A1 K1 KLT 3215 30x200x147 A2 A3 A4 K2 K3 K4 KLT 4329 KLT 6429 KLT 4315 400x300x280 600x400x28 400x300x147 K5 KLT 6415 600x400x147 A5 Table 1: Cartons Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page … of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … Container management In order to ensure a sufficient and prompt supply of containers KLT 3215, KLT 4329, KLT 6429, KLT 4315, KLT 6415, FCL containers, Bito containers and lid 1208, GEZE introduced a new container management process on 01/11/2011. This is a so-called sale/buy-back system and works as follows: Please see your order for the container regulations for GEZE materials. Request the needed containers directly from our service provider. You can obtain all the information you need from our Procurement Department. Please refer to your order for details of the person to contact for this purpose. You will receive access to our service provider's portal for ordering your containers. Please note the minimum purchase quantities (container quantities/quantities per pallet). Smaller amounts are not permitted. You will receive an invoice from our service provider for the containers that you have ordered. When you make the delivery of goods to GEZE, you sell the containers to GEZE on the same terms. Please note that for every delivery to GEZE you should specify on your delivery note your pipeline order number and the respective euro container incl. the number of pieces., so that the euro containers that are supplied can be logged by GEZE. Please also create a specific item for the euro containers on your goods invoice and quote the pipeline order number for this purpose. Service provider Container management Sale/buy-back system Supplier Figure 3: Container Management Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page … of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … Small load carriers (KLTs) The following small load carriers are used at GEZE: Designation GEZE designation KLT 3215 K1 KLT 4329 K2 KLT 4315 K4 KLT 6429 K3 KLT 6415 K5 KLT A1208 Lid Table 2: Small load carriers ▪ Figure Fig. … Fig. … Fig. … Fig. … Fig. … Fig. … Dimensions (mm) Inside Outside 243x162x129.5 300x200x147 346x265x242 400x300x280 346x265x109.5 400x300x147 544x364x242 600x400x280 544x364x109.5 600x400x147 1200x800x94 Weight limit: max. 15 kg per small load carrier Figure 4: KLT 3215 Figure 7: KLT 4315 Figure 5: KLT 4329 Figure 8: KLT 6415 Figure 6: KLT 6429 Figure 9: Lid … Bito container Designation GEZE designation Bito XL XL container Table 3: Bito container Figure Fig. … Dimensions (mm) Inside Outside 762x562x301 800x600x420 Figure 10: Bito container Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page … of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … Magnum container Only Magnum containers with the dimensions mentioned below are accepted. Designation GEZE designation FLC+lid Magnum container Table 4: Magnum container Figure Fig. 11 & 12 Figure 11: magnum container Dimensions (mm) Inside 1120x720x767 Outside Figure 12: lid … GEZE containers (GEZE property) These are reusable steel containers from GEZE The attachment of labels, tape etc. to the container is prohibited. Figure 13: GEZE container If GEZE containers have been stipulated as the delivery packaging, you can request these in our distribution logistics area at the e-mail address: Distribution-Werk.de@geze.com by providing the GEZE order number. Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page … of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … 10 Barcode usage on the delivery note and the containers Please note that each delivery note and each container must also be labelled with a barcode for the delivery note number, order number and the respective position. Example of container label: Recipient Sender GEZE GmbH Reinhold-Vöster-Straße 21 -29 71229 Leonberg Company example Sample street … 12345 Sample city Order number and position (ID) Delivery note no. 80345678 Pos. 10 ID 12345 ID no.: 123456789 Description of goods Package filling quantity and weight Sample part A 10 pcs. … Kg Figure 14: container label Please note the barcode format of the order numbers given in the example. e.g.: Order number: 80345678 Barcode: 00803456780010 Order no. Pos. Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page 10 of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … Example of delivery note: Sample delivery note Sender Company example PURCHASE ORDER Date: … Sample street … Contact person 12345 Sample city Mr. Smith Delivery note no.: 123456789 Recipient GEZE GmbH Reinhold-Vöster-Straße 21-29 71229 Leonberg Delivered Ordered 10 pcs. 10 pcs. … pcs. 10 pcs. 80345678 Pos. 10 Sample part A ID 001234 80345678 Pos.20 Sample part B ID 005678 45000000 KLT3215 10 pcs. KLT6429 … pcs. Figure 15: Example of delivery note Please note the barcode format of the order numbers given in the example. e.g.: Order number: 80345678 Barcode: 00803456780010 Order no. Pos. Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page 11 of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … 11 GEZE packaging for long goods Materials with a length exceeding … m are considered long goods. Small quantities (max. 10 pcs.) can be delivered in small bundles. A wooden board (wooden slat) is needed as an underlay. Large quantities (min. 10 pcs.) must be delivered in large bundles. Max. exterior dimensions of the delivery of 450 x 450 mm must be observed for both types of packaging. (Width x height; incl. wooden frame; excl. square timber/vertical wooden members). The following regulations apply for the delivery of large bundles: Labelling on both end faces: • GEZE identification number • Product designation • Filling quantity (number of pcs.) • Gross weight (max. … t: higher weights after consultation) Please note that only wood with the IPPC standard can be used. Required packing materials: • Cardboard all around and on the ends (corrugated paper does not provide sufficient protection) • Corner protection and/or wooden slats on both the top and bottom corners • Paper insert to protect the profile • Square timber / vertical members (at least 90 mm high) • Plastic or steel strapping band This packing regulation applies to all long material deliveries (> … metres), unless a more detailed and/or differing packaging has been arranged. In such cases the packing regulation jointly agreed applies, which is always indicated on the GEZE orders. Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page 12 of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … Corner protection / wooden slat both sides up Cardboard all around and on the front Wooden runner Corner protection / wooden slat both sides down Square timber/vertical wooden member (minimum height 90mm) Figure 16: packaging for long goods Strapping with plastic or steel band Long goods Wooden runners are possible in this area Figure 17: Attachment of wooden runners Wooden runners must never be attached in the areas marked red. Please attach the wooden runners in the areas shown in green. (0-50; 100-165; 180-230; 250-280) Specifications in cm Max. length 710 cm Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page 13 of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … 12 Glass deliveries A separate glass carrying rack should be used for each glass delivery time/date. The following provisions apply in the case of delivery on the glass carrying rack: • Glasses must be secured with intermediate layers to avoid damage (such as self-adhesive cork pads) • Glass panes must be strapped down tightly so that nothing slips during transportation and internal handling Marking on both front sides with a DINA4 size label: • GEZE identification number • Product designation • Number of pcs. • Customer contract number • Order number + position • Delivery date • Production order If two or more panes of glass with different delivery times/dates are delivered on a single glass carrying rack, acceptance of the delivery will be refused. Example label: Sample label Sender Mustermann GmbH Recipient GEZE GmbH Order number + position 80512345 Pos. 20 ID 12345 Designation Sample part Customer contract number 51234567 Number of pcs. … Delivery date 01/06/2015 Production order 8012345 Figure 18: label for glass Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page 14 of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … 13 Table Index Table 1: Cartons … Table 2: Small load carriers … Table 3: Bito container … Table 4: Magnum container … Table 5: Change History … 15 14 Figure Index Figure 1: Pallet height … Figure 2: Cage pallets … Figure 3: Container Management … Figure 4: KLT 3215 … Figure 5: KLT 4329 … Figure 6: KLT 6429 … Figure 7: KLT 4315 … Figure 8: KLT 6415 … Figure 9: Lid … Figure 10: Bito container … Figure 11: magnum container … Figure 12: lid … Figure 13: GEZE container … Figure 14: container label … 10 Figure 15: Example of delivery note … 11 Figure 16: packaging for long goods … 13 Figure 17: Attachment of wooden runners … 13 Figure 18: label for glass … 14 15 Change History Revision–Index Description of the change Date Editors Acronym/ Surname V003 V0004 New layout New contact information / Transformation ST → IN … .2020 … .2023 LP2 LP2 / Stäbler Table 5: Change History Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page 15 of 16 Instruction GEZE Delivery Conditions/Packing Regulations Version … 16 Imprint GEZE GmbH Department Supply Chain Management - Logistik Reinhold-Vöster-Str. 21-29 D-71229 Leonberg info.de@geze.com Telefon: +49 7152 / 203 – 6590 PC-Fax: +49 7152 / 203 – 76590 www.geze.de Document–Number: IN_0320_V004 Created on: … .2023 | Created by: LP2 Classification | Public Page 16 of 16

Environmental product declaration (EPD) for glass door hardware

ENVIRONMENTAL PRODUCT DECLARATION as per ISO 14025 and EN 15804+A2 Owner of the Declaration ARGE – The European Federation of Locks and Building Hardware Manufacturers Publisher Institut Bauen und Umwelt e.V. (IBU) Programme holder Institut Bauen und Umwelt e.V. (IBU) Declaration number EPD-ARG-20230548-IBG1-EN Issue date … .2024 Valid to … .2029 Glass door hardware ARGE – The European Federation of Locks and Building Hardware Manufacturers This EPD is valid only for products supplied by an ARGE EPD licence holder. www.ibu-epd.com | https://epd-online.com GEZE GmbH provides this EPD under the license of the Fachverband Schloss- und Beschlagindustrie e.V. 1. General Information ARGE – The European Federation of Locks and Building Hardware Manufacturers Glass door hardware Programme holder Owner of the declaration IBU – Institut Bauen und Umwelt e.V. Hegelplatz … 10117 Berlin Germany Declaration number ARGE – The European Federation of Locks and Building Hardware Manufacturers Offerstraße 12 42551 Velbert Germany Declared product / declared unit EPD-ARG-20230548-IBG1-EN … kg of glass door hardware This declaration is based on the product category rules: Scope: Building Hardware products, … .2021 (PCR checked and approved by the SVR) This ARGE EPD covers glass door mechanisms used to support glass doors and allow their opening and closing by means of a sliding action. The reference product used to calculate the impact this product group has on the environment is a mechanism composed of aluminium, steel and Zamak. It is the only one assessed for this EPD and serves as a reference to cover all products within this family. This product has been determined in accordance with ARGE and its market share as being the most representative product of the family. The owner of the declaration shall be liable for the underlying information and evidence; the IBU shall not be liable with respect to manufacturer information, life cycle assessment data and evidences. Issue date … .2024 Valid to … .2029 The EPD was created according to the specifications of EN 15804+A2. In the following, the standard will be simplified as EN 15804. Verification The standard EN 15804 serves as the core PCR Independent verification of the declaration and data according to ISO 14025:2011 internally X externally Dipl.-Ing. Hans Peters (Chairman of Institut Bauen und Umwelt e.V.) Florian Pronold (Managing Director Institut Bauen und Umwelt e.V.) … Dr. Matthew Fishwick, (Independent verifier) Environmental Product Declaration - ARGE – The European Federation of Locks and Building Hardware Manufacturers - Glass door hardware 2. Product … Product description/Product definition This EPD covers glass door hardware used to support glass doors and allow their opening and closing. For the application and use the respective national provisions at the place of use apply. … Application These products are designed to be integrated into door assemblies made of glass. Their purpose is to ensure the opening and closing of a door. They may be used for either interior or exterior doors in accordance with manufacturer's instructions. … Delivery status The products are sold by unit. Deliveries of individual items are possible but are an exception. Standard deliveries comprise a larger quantity of glass door hardware as it is marketed as "B2B" product and not to end-users. PP (polypropylene) is a thermoplastic polymer produced from propylene by a polymerisation process. Components made of PP are formed by injection moulding or other thermal forming processes. PVC (polyvinyl chloride) is a thermoplastic polymer produced via polymerisation of vinyl chloride. Components made of PVC are formed by injection moulding or other thermal forming processes. PEHD (polyethylene high-density) is a thermoplastic polymer produced from the monomer ethylene. Components made of PEHD are formed by injection moulding or other thermal forming processes. 1) This product/article/at least one partial article contains substances listed in the ECHA candidate list (date: … .2023) exceeding … percentage by mass: Certain components may contain small amounts of lead (CAS no. 7439-92-1) as an alloying element. 2) This product/article/at least one partial article contains other cancerogenic, mutagenic, reprotoxic (CMR) substances in categories 1A or 1B which are not on the ECHA candidate list, exceeding … percentage by mass: no. 3) Biocide products were added to this construction product or it has been treated with biocide products (this then concerns a treated product as defined by the (EU) Ordinance on Biocide Products No. 528/2012): no. … Base materials/Ancillary materials Composition of product analysed for this EPD: Unit % % % % % % % % Aluminium is a non-ferrous metal produced from bauxite by the Bayer process. Components made of aluminium are manufactured by extrusion or other types of mechanical processing. Steel is produced by combining iron with carbon as well as other elements depending on the desired characteristics. Components made of steel are formed by stamping or other types of mechanical processing. Zamak is an alloy with a base metal of zinc and alloying elements of aluminium, magnesium, and copper. Components … Stainless steel is produced by combining iron with chromium as well as other elements depending on the desired characteristics. Components made of steel are formed by stamping or other types of mechanical processing. Acetal, or polyoxymethylene (POM), is produced by polymerisation of anhydrous formaldehyde. Components made of Acetal are formed by injection moulding or other thermal forming processes. … Technical Data Ideally, products should comply with a suitable technical specification. EN 1527:2019+A1:2022, Building hardware – Hardware for sliding doors and folding doors – Requirements and test methods is an example of such a specification and some products will comply with this. The relevant grading structure is shown in the following table: Name Value Unit Category of use Durability 1-6 Door mass 1-4 Fire resistance Safety … Corrosion resistance 0-5 Security - Burglar resistance Category of door 1, 2, … The values given in the table below are for the product analysed for this EPD: Name Value Aluminium … Steel … Zamak … Stainless steel … Acetal … PP (polypropylene) … PVC (polyvinyl chloride) … PEHD (polyethylene high-density) … made of Zamak are die-cast. … Manufacture Manufacture of glass door hardware normally follows a 3-step procedure: 1. Manufacture of the components: this step may include surface treatment in the factory or by external contractors. 2. Pre-assembly of modules (in the factory). 3. Final assembly (in the factory). … Environment and health during manufacturing Regular measurements of air quality and noise levels are carried out by the manufacturers, the ARGE member companies. The results shall be within the mandatory safety levels. In areas where employees are exposed to chemical products, the required protective clothing and technical protective devices shall be provided. Regular health checks are mandatory for employees in production facilities. … Product processing/Installation The installation of the product may vary depending on the type of door and the specific situation, but the products shall not require energy consumption for installation. … Packaging Environmental Product Declaration - ARGE – The European Federation of Locks and Building Hardware Manufacturers - Glass door hardware Normally, each individual product is packed in paper or cardboard. These individual products are then packed in a cardboard box and stacked on wooden pallets for transport to the customer. Waste from product packaging is collected separately for waste disposal (including recycling). … Condition of use Once installed, the products shall require no servicing during their expected service lives. There shall be no consumption of water or energy linked to their use, and they shall not cause any emissions. … Environment and health during use No environmental damage or health risks are to be expected during normal conditions of use. … Reference service life The reference service life is 30 years under normal working conditions. This corresponds to passing a mechanical endurance test of … cycles as specified in the EN 1527. The reference service life is dependent on the actual frequency of use and environmental conditions. It is required that installation, as well as maintenance of the product, must be done in line with instructions provided by the manufacturer. … Extraordinary effects 3. LCA: Calculation rules … Declared Unit The declared unit for all products covered by ARGE EPD is … kg (of product). Since individual products will rarely weigh exactly … kg it is necessary to establish the exact weight of the product and then use this as a correction factor to determine the true values for … kg of product in the tables (Section 5). Declared unit Name Declared unit Mass of declared product Raw density Value … Unit kg kg kg/m3 … System boundary Type of the EPD: "cradle to gate with options, with modules C1 – C4, and module D (A1-A3, C1-C3, D and additional modules)" The analysis of the product life cycle includes the production and transport of the raw materials, the manufacture of the product and the packaging materials which are declared in modules A1-A3. Losses during production are considered as waste and are sent for recycling. No recycling processes are taken into account except for transport and electricity consumption for grinding the metals. When recycled metals are used as raw material only their transformation process is taken into account and not the extraction of the raw material. A4 module represents the transport of the finished glass door gear to the installation site. There is no waste associated with the installation of the product. The A5 module therefore represents only the disposal of the product packaging. The End-of-Life (EoL) stages are also considered. The transportation to the EoL disposal site is taken into account in module C2. Module C4 covers the disposal of the locks. Module C3 covers the recycling of the individual elements … Fire There are no specific fire resistance requirements. Water The declared product is intended to be used in buildings under normal conditions (indoor or outdoor use). It shall not emit hazardous substances in the event of flooding. Mechanical destruction Mechanical destruction of the declared product shall not materially alter its composition or have any adverse effect on the environment. … Re-use phase Removal of glass door hardware (for re-use or recycling) shall have no adverse effect on the environment. … Disposal Glass door hardware should be re-cycled wherever possible, providing that there is no adverse effect on the environment. The waste code in accordance with the European Waste Code is 17 04 07. … Further information Details of all types and variants can be found on the manufacturers' websites. The respective website addresses are available at https://arge.org. according to European averages, with the remaining waste divided between incineration and landfill. Such a mixed scenario is declared due to the complex material mix of the product and the dependency of the EoL-route on the EoL-route of the product the glass door hardware has been integrated into. In practice, the end of life has been modelled as follows: • when a material is sent for recycling, generic transport and electric consumption of a shredder is taken into account (corresponding to the process 'Grinding, metals'). Only then, is the material considered to have attained the 'end-of-waste' state. • each type of waste is modelled as a transport to the treatment site with a distance of 30 km. Parts sent for recycling include electricity consumption (grinding) and a flow ('Materials for recycling, unspecified'). … Estimates and assumptions The LCA data of the declared product had been calculated from the production data of one ARGE member company. This company had been chosen by ARGE as being representative by virtue of its production processes and market share. The chosen product follows the "worst-case" principle as explained in Section … - LCA interpretation. … Cut-off criteria The cut-off criteria considered are 1% of renewable and nonrenewable primary energy usage and 1% of the total mass of that unit process. The total neglected input flows per module shall be at a maximum of 5% of energy usage and mass. For this study, all input and output flows have been considered at 100%, including raw materials as per the product composition provided by the manufacturer and packaging of raw materials as well as the final product. Energy and water consumption have also been considered at 100% according to the data provided. With the approach chosen, no significant environmental Environmental Product Declaration - ARGE – The European Federation of Locks and Building Hardware Manufacturers - Glass door hardware In this EPD, a representative product has been selected to represent the product group, considering the most common material types of the products covered in this product group. impacts are known to have been cut off. … Background data For the life cycle modelling of the considered product, all relevant background datasets are taken from ecoinvent v3.8 (system model: cut-off by classification). … Data quality The objective of this evaluation is to evaluate the environmental impacts generated by the products throughout their entire life cycles. To this end, ISO 14040, ISO 14044 and EN 15804 have been met regarding the quality of data on the following different criteria: Time: The life cycle inventory data used come from: • Data collected specifically for this study on the ARGE member company's manufacturing site. Datasets are based on 1-year averaged data (time period: January 2013 to December 2013 considered representative for 2022). • In the absence of collected data, generic data from the ecoinvent v3.8 database have been used. This is updated regularly and is representative of current processes (the entire database having been updated in 2021). Geography: Data on the composition of products, process technologies, wastage, etc. come from production site of the ARGE member company. Generic data on processing processes come from the ecoinvent database, representative for European production processes. Technology: Material shaping technologies are based on European technology in the case of the use of generic data. … Period under review The data of the LCA is based on the annual production data of an ARGE member from 2013, considered also representative for the year 2022. … Geographic Representativeness Land or region, in which the declared product system is manufactured, used or handled at the end of the product´s lifespan: Europe … Allocation The product assessed for the calculation of this EPD is produced by one manufacturer on one site. All data were provided by this manufacturer of the products by unit, and then divided by the mass of the product to give a value per kg of product produced. The assumptions relating to the EoL of the product are described in the section System Boundaries. … Comparability Basically, a comparison or an evaluation of EPD data is only possible if all the data sets to be compared were created according to EN 15804 and the building context, respectively the product-specific characteristics of performance, are taken into account. ecoinvent v3.8 (system model: cut-off by classification) has been used as the background database. 4. LCA: Scenarios and additional technical information Characteristic product properties of biogenic carbon Note: … kg of biogenic carbon is equivalent to 44/12 kg of CO2. Information on the biogenic carbon content at factory gate Name Value Unit kg Biogenic carbon content in product … C Biogenic carbon content in accompanying kg … packaging C The following information is the basis of the declared modules within the LCA in this EPD. Transport to the building site (A4) Name Litres of fuel Transport distance Capacity utilisation (including empty runs) Installation into the building (A5) Name Material loss Value … Reference service life Name Reference service life (condition of use: see § … ) Test cycles over RSL (EN 1527) … Value Unit … l/100km 3500 km 36 % Unit kg End of life (C1-C4) Name Collected separately waste type Recycling Energy recovery Landfilling Value … Unit kg kg kg kg It is assumed that a 16-32-ton truck is used to transport the product: - Transport to shredding facility for metal recovery: 150 km - Transport to municipal waste incineration plant: 50 km - Transport to landfill: 30 km Reuse, recovery and/or recycling potentials (D), relevant scenario information Module D contains the benefits and loads beyond the system boundary related to the recycling of metals, which result from the treatment of recycled materials from the point of end-ofwaste status to the point of substitution (as costs) and the substitution of primary resources (as benefits). According to EN 16710, clause … . … : 'In module D substitution effects are calculated only for the resulting net output flow. Value Unit 30 a 100'000 cycles For building hardware, the following rules apply for the quantification of net output flows: - all production scrap and cuttings leave modules A1-B3 as sorted scrap without allocated burdens from primary production; the corresponding amounts are declared as material for recycling (MFR); Environmental Product Declaration - ARGE – The European Federation of Locks and Building Hardware Manufacturers - Glass door hardware - net amounts of a metal leaving the product system are quantified as the material for recycling leaving modules A1-C4 minus the input of secondary scrap (secondary material, SM) to the product system; - in the case of brass and zinc alloys, which are composed of two different constituting metals, no difference shall be made between the input of secondary constituting metals (Cu and Zn; Cu and Sn) and its alloys (CuZn; CuSn). … Negative net output flows have been considered in the quantification of module D. It also includes the benefits and loads related to 'exported energy electricity' and 'exported energy heat' resulting from the energy recovery from plastic wastes in a municipal waste incineration plant as modelled in Modules A3, A5 and C4. Environmental Product Declaration - ARGE – The European Federation of Locks and Building Hardware Manufacturers - Glass door hardware 5. LCA: Results Repair Replacement Refurbishment B2 MND B3 MNR B4 MNR B5 MNR B6 MND B7 MND C1 X C2 X C3 X C4 X RESULTS OF THE LCA - ENVIRONMENTAL IMPACT according to EN 15804+A2: … kg of glass door gear Parameter Unit A1-A3 A4 A5 C1 C2 C3 ReuseRecoveryRecyclingpotential Maintenance B1 MND Disposal Use A5 X Waste processing Assembly A4 X Transport Transport from the gate to the site A3 X De-construction demolition Manufacturing A2 X Operational water use Transport A1 X Operational energy use Raw material supply In Table … "Description of the system boundary", the declared modules are indicated with an "X"; all modules that are not declared within the EPD but where additional data are available are indicated with "MND". Those data can also be used for building assessment scenarios. The values are declared with three valid digits in exponential form. The set of characterisation factors EF3.0 has been used for the life cycle assessment. DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE OR INDICATOR NOT DECLARED; MNR = MODULE NOT RELEVANT) Benefits and Construction loads beyond Product stage Use stage End of life stage process stage the system boundaries D X C4 D 1.65E+01 6.52E-01 2.32E-01 … 1.67E-02 3.78E-03 1.44E-02 -7.72E+00 kg CO2 eq 1.66E+01 6.52E-01 2.33E-02 … 1.67E-02 3.77E-03 1.44E-02 -7.69E+00 GWP-biogenic kg CO2 eq -2.09E-01 … 2.09E-01 … 0 … 0 … GWP-luluc kg CO2 eq 4.53E-02 2.61E-04 1.24E-06 … 6.69E-06 9.41E-06 3.03E-06 -2.84E-02 kg CFC11 eq 6.44E-07 1.51E-07 6.91E-10 … 3.88E-09 1.91E-10 1.4E-09 -2.57E-07 mol H+ eq kg P eq kg N eq mol N eq kg NMVOC eq kg Sb eq MJ 1.12E-01 5.56E-04 1.73E-02 1.91E-01 1.85E-03 4.65E-06 3.68E-04 4.1E-03 1.72E-05 2.96E-08 6.11E-06 6.6E-05 … 0 … 0 4.75E-05 1.19E-07 9.44E-06 1.05E-04 1.94E-05 4.24E-07 2.49E-06 2.88E-05 3.92E-05 7.41E-08 1.42E-05 1.55E-04 -5.03E-02 -2.82E-04 -7.46E-03 -8.21E-02 5.51E-02 1.58E-03 1.85E-05 … 4.04E-05 7.88E-06 4.56E-05 -2.45E-02 2.07E-04 1.59E+02 2.31E-06 9.89E+00 1.14E-08 4.76E-02 … 0 5.93E-08 2.54E-01 9.14E-09 7.99E-02 2.34E-08 1.11E-01 1.54E-05 -6.94E+01 2.51E+00 3.01E-02 3E-04 … 7.72E-04 8.93E-04 -1.21E-03 -1.07E+00 GWP-total kg CO2 eq GWP-fossil ODP AP EP-freshwater EP-marine EP-terrestrial POCP ADPE ADPF WDP m3 world eq deprived GWP = Global warming potential; ODP = Depletion potential of the stratospheric ozone layer; AP = Acidification potential of land and water; EP = Eutrophication potential; POCP = Formation potential of tropospheric ozone photochemical oxidants; ADPE = Abiotic depletion potential for non-fossil resources; ADPF = Abiotic depletion potential for fossil resources; WDP = Water (user) deprivation potential) RESULTS OF THE LCA - INDICATORS TO DESCRIBE RESOURCE USE according to EN 15804+A2: … kg of glass door gear Parameter Unit A1-A3 A4 A5 C1 C2 C3 C4 D PERE PERM PERT PENRE PENRM PENRT SM RSF NRSF MJ MJ MJ MJ MJ MJ kg MJ MJ 1.68E+01 1.78E+00 1.86E+01 1.58E+02 4.61E-01 1.59E+02 4.24E-01 … 0 1.39E-01 … 1.39E-01 9.89E+00 … 9.89E+00 … 0 … -7.08E-01 -2.15E-01 -9.23E-01 3.38E-01 -2.9E-01 4.76E-02 … 0 … 0 … 0 … 0 … 0 … 0 3.56E-03 … 3.56E-03 2.54E-01 … 2.54E-01 … 0 … 1.52E-02 … 1.52E-02 8.07E-02 … 8.07E-02 … 0 … 1.13E-02 … 1.13E-02 2.18E-01 -1.07E-01 1.11E-01 … 0 … -9.25E+00 … -9.25E+00 -6.95E+01 … -6.95E+01 … 0 … FW m3 1.03E-01 1.05E-03 5.19E-05 … 2.69E-05 5.15E-05 2.06E-04 -5.16E-02 PERE = Use of renewable primary energy excluding renewable primary energy resources used as raw materials; PERM = Use of renewable primary energy resources used as raw materials; PERT = Total use of renewable primary energy resources; PENRE = Use of non-renewable primary energy excluding non-renewable primary energy resources used as raw materials; PENRM = Use of non-renewable primary energy resources used as raw materials; PENRT = Total use of non-renewable primary energy resources; SM = Use of secondary material; RSF = Use of renewable secondary fuels; NRSF = Use of non-renewable secondary fuels; FW = Use of net fresh water RESULTS OF THE LCA – WASTE CATEGORIES AND OUTPUT FLOWS according to EN 15804+A2: … kg of glass door gear Parameter Unit A1-A3 A4 A5 C1 C2 C3 HWD NHWD RWD CRU MFR MER … kg kg kg kg kg kg 1.39E-03 4.68E+00 5.39E-04 … 3.21E-01 … 2.58E-05 5.2E-01 1.43E-04 … 0 … 2.15E-07 3.19E-03 6.17E-07 … 9.3E-02 … 0 … 0 … 0 … 6.62E-07 1.33E-02 3.67E-06 … 0 … 2.84E-08 3.01E-04 1.08E-06 … 5.65E-01 … C4 D 1.84E-07 3.42E-01 1.47E-06 … 0 … 9.86E-04 -1.9E+00 -2.13E-04 … 0 … Environmental Product Declaration - ARGE – The European Federation of Locks and Building Hardware Manufacturers - Glass door hardware EEE EET MJ MJ 2.63E-03 1.74E-02 … 0 3.71E-02 2.45E-01 … 0 … 0 … 0 4.55E-03 3.01E-02 … 0 HWD = Hazardous waste disposed; NHWD = Non-hazardous waste disposed; RWD = Radioactive waste disposed; CRU = Components for re-use; MFR = Materials for recycling; MER = Materials for energy recovery; EEE = Exported electrical energy; EET = Exported thermal energy RESULTS OF THE LCA – additional impact categories according to EN 15804+A2-optional: … kg of glass door gear Parameter Unit A1-A3 A4 A5 C1 C2 PM IR ETP-fw HTP-c HTP-nc SQP Disease incidence kBq U235 eq CTUe CTUh CTUh SQP C3 C4 D 1.38E-06 5.24E-08 3E-10 … 1.34E-09 5.19E-11 1.03E-09 -6.49E-07 2.31E-01 4.73E+02 2.65E-08 4.88E-07 5.25E+01 4.29E-02 7.76E+00 2.5E-10 7.84E-09 6.89E+00 1.88E-04 4.49E-02 3.37E-12 1.37E-10 3.03E-02 … 0 … 0 … 1.1E-03 1.99E-01 6.4E-12 2.01E-10 1.77E-01 7.28E-04 4.02E-02 1.08E-12 3.49E-11 1.23E-02 5.85E-04 1.14E+02 1.19E-11 1.95E-10 1.99E-01 -8.02E-02 -1.68E+02 -8.83E-09 -1.47E-07 -1.1E+01 PM = Potential incidence of disease due to PM emissions; IR = Potential Human exposure efficiency relative to U235; ETP-fw = Potential comparative Toxic Unit for ecosystems; HTP-c = Potential comparative Toxic Unit for humans (cancerogenic); HTP-nc = Potential comparative Toxic Unit for humans (not cancerogenic); SQP = Potential soil quality index Disclaimer … – for the indicator 'Potential Human exposure efficiency relative to U235'. This impact category deals mainly with the eventual impact of low-dose ionizing radiation on human health of the nuclear fuel cycle. It does not consider effects due to possible nuclear accidents, occupational exposure or radioactive waste disposal in underground facilities. Potential ionizing radiation from the soil, radon and from some construction materials is also not measured by this indicator. Disclaimer … – for the indicators 'abiotic depletion potential for non-fossil resources', 'abiotic depletion potential for fossil resources', 'water (user) deprivation potential, deprivation-weighted water consumption', 'potential comparative toxic unit for ecosystems', 'potential comparative toxic unit for humans – cancerogenic', 'Potential comparative toxic unit for humans - not cancerogenic', 'potential soil quality index'. The results of this environmental impact indicator shall be used with care as the uncertainties on these results are high as there is limited experience with the indicator. 6. LCA: Interpretation … Environmental Product Declaration - ARGE – The European Federation of Locks and Building Hardware Manufacturers - Glass door hardware Figure … illustrates the relative contributions of the different Figure 1: Environmental impacts of glass door hardware along its life cycle The largest part of environmental impacts is caused during production (modules A1-A3); comparably small impacts are caused during the transport of the product to the construction site (via the manufacturer of the product, which the glass door gear has been integrated into). All the other modules related to the product life cycle are not significant. Benefits and burdens beyond the system boundary (module D) modules along the life cycle of the declared products. are in the order of 25 % to 30 % of the impacts over the product life cycle (modules A1-A3) and relate basically to the recycling of metals; module. Only for ADP elements, the negative net amount of zinc leaving the product system leads to additional burdens in module D from the compensation of material losses with primary production of zinc. In this EPD, a representative product has been selected to represent the product group, considering the most common materialisation of the products covered in this product group. This has been done based on the knowledge of ARGE members on the composition of the declared products. In indepth analysis of variability has not been conducted for this product group. 7. Requisite evidence No testing results are required by the PCR part B. 8. References Product category rules of IBU rules for the product category of construction products. IBU (2021) IBU (2021): General Instructions for the EPD Programme of the Institut Bauen und Umwelt e.V. (General Instructions for the IBU EPD Programme). Version … , Institut Bauen und Umwelt, Berlin. EN 17610 EN 17610:2022, Building hardware - Environmental product declarations - Product category rules complementary to EN 15804 for building hardware. IBU (2021) IBU (2021): PCR Part A: Calculation rules for the life cycle assessment and requirements on the project report according to EN 15804+A2. Version … ., Institut Bauen und Umwelt, Berlin. IBU (2023) IBU (2023): P): PCR Part B: Requirements on the EPD for building hardware products. Version 2023/04, Institut Bauen und Umwelt, Berlin. Standards and legal documents EN 15804 EN 15804:2012+A2:2019+AC:2021, Sustainability of construction works - Environmental product declarations - Core … ISO 14025 ISO 14025:2006-07, Environmental labels and declarations Type III Environmental declarations - Principles and procedures. ISO 14044 EN ISO 14044:2006-07, Environmental management - Life cycle assessment - Requirements and guidance (ISO 14044:2006). EN 1527 EN 1527:2019+A1:2021, Building hardware - Hardware for sliding doors and folding doors - Requirements and test methods. ISO 15686 ISO 15686:1,-2, -7 and -8. Service life planning (various parts). Environmental Product Declaration - ARGE – The European Federation of Locks and Building Hardware Manufacturers - Glass door hardware ECHA candidate list Candidate List of substances of very high concern for Authorisation, published in accordance with Article 59(10) of the REACH Regulation. European Chemicals Agency, Brussels. Ordinance on Biocide Products No. 528/2012 REGULATION (EU) No 528/2012 OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 22 May 2012 concerning the making available on the market and use of biocidal products. European List of Waste Commission Decision of … May 2000 replacing Decision 94/3/EC establishing a list of wastes pursuant to Article 1(a) of … Council Directive 75/442/EEC on waste and Council Decision 94/904/EC establishing a list of hazardous waste pursuant to Article 1(4) of Council Directive 91/689/EEC on hazardous waste (notified under document number C(2000) 1147). Additional references BBSR 2017 BBSR (2017): Nutzungsdauer von Bauteilen in Lebenszyklusanalysen nach Bewertungssystem Nachhaltiges Bauen (BNB). Version vom … .2017, Bundesinstitut für Bau-, Stadt- und Raumforschung, Berlin. ecoinvent v3.8 http://www.ecoinvent.org Environmental Product Declaration - ARGE – The European Federation of Locks and Building Hardware Manufacturers - Glass door hardware Publisher Institut Bauen und Umwelt e.V. Hegelplatz … 10117 Berlin Germany +49 (0)30 3087748- … info@ibu-epd.com www.ibu-epd.com Programme holder Institut Bauen und Umwelt e.V. Hegelplatz … 10117 Berlin Germany +49 (0)30 3087748- … info@ibu-epd.com www.ibu-epd.com Author of the Life Cycle Assessment Dr. Frank Werner - Umwelt & Entwicklung Kammelenbergstrasse 30 9011 St. Gallen Switzerland + 41 (0)44 241 39 06 frank@frankwerner.ch http://www.frankwerner.ch/ Owner of the Declaration ARGE – The European Federation of Locks and Building Hardware Manufacturers Offerstraße 12 42551 Velbert Germany 10 +49 (0)2051 9506 15 mail@arge.org www.arge.org Environmental Product Declaration - ARGE – The European Federation of Locks and Building Hardware Manufacturers - Glass door hardware